Subaru EH025P manual

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Table of contents for the manual

  • Page 1

    2ZZ9990082 MODEL ISSUE EMD-EU2089 RU March 2005 CE- PRINTED IN JAPAN[...]

  • Page 2

    ENGLISH ( US ) NOTICE FEDERAL EMISSION COMPONENT DEFECT WARRANTY and CALIFORNIA EMISSION CONTROL WARRANTY are applicable to only those engines complied with EPA (Environmental Protection Agency) and CARB (California Air Resources Board) emission regulations in the U.S.A. AIR INDEX To show compliance with California emission regulations, a hangtag h[...]

  • Page 3

    FEDERAL EMISSIONS COMPONENT DEFECT W ARRANTY EMISSIONS COMPONENT DEFECT WARRANTY COVERAGE - This emission warranty is applic- able in all States, except the State of California Fuji Heavy Industries Ltd. and Robin America Inc., Wood Dale Illinois, (herein "ROBIN AMERICA") warrant(s) to the initial retail purchaser and each subsequent owne[...]

  • Page 4

    ENGLISH ( US ) *The replacement parts used for required maintenance services. *Consequential damages such as loss of time, inconvenience, loss of use of the engine or equip- ment, etc. *Diagnosis and inspection charges that do not result in warranty-eligible service being performed. *Any non-authorized replacement part, or malfunction of authorized[...]

  • Page 5

    CALIFORNIA EMISSION CONTROL W ARRANTY ST A TEMENT YOUR W ARRANTY RIGHTS AND OBLIGA TIONS The California Air Resources Board and Fuji Heavy Industries Ltd. (herein "FUJI") are pleased to explain the emission control system warranty on your 2005 and later Small Off-Road engine (herein "engine"). In California, new engine must be d[...]

  • Page 6

    ENGLISH ( US ) LIMITED W ARRANTY on Emission Control Systems - California Only - FUJI warrants to the owner of the 2005 and later engine that the engine (1)has been designed, built and equipped so as to conform at the time of manufacture with the applicable regulations of the California Air Resources Board, and (2) is free from defects in materials[...]

  • Page 7

    (4) repairs performed outside of the authorized warranty service dealers (5) use of parts which are not authorized by FUJI. 2. Add-on or modified parts This warranty does not cover any part that malfunctions, fails or is damaged due to alter- ations by changing, adding to or removing parts from the engine. 3. Expenses incurred by processing warrant[...]

  • Page 8

    ENGLISH ( US ) (5) Miscellaneous Items Used in Above Systems (i)Electronic controls, if applicable (ii)Hoses, belts, connectors, and assemblies. (iii) Filter lock assy (gaseous fuel, if applicable) I. MAINTENANCE ST A TEMENTS It is your responsibility to have all scheduled inspection and maintenance services performed at the times recommended in th[...]

  • Page 9

    ENGLISH ( US ) FOREWORD Thank you very much for purchasing a ROBIN ENGINE . Y our ROBIN ENGINE can supply the power to operate various sorts of machines and equipment. Please take a moment to familiarize yourself with the proper operation and maintenance procedures in order to maximize the safe and efficient use of this product. Due to constant eff[...]

  • Page 10

    CONTENTS 1. SAFETY PRECAUTIONS ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 1 2. COMPONENTS ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 4 3. PRE - OPERA TION CHECKS ・ ・ ・ ・ ?[...]

  • Page 11

    ENGLISH ( US ) SYMBOLS Read the owner's manual. Stay clear of the hot surface. Exhaust gas is poisonous. Do not operate in an unventilated area. Stop the engine before refueling. Fire, open flame and smoking prohibited. On (Run) Plus ; positive polarity Off (Stop) Battery Engine oil Engine start (Electric start) Add oil EH025/035取説_米欧 [...]

  • Page 12

    - 1 - 1. SAFETY PRECAUTIONS ■ Never inhale exhaust gasses. They contain carbon monoxide, a colorless, odorless and extremely dangerous gas which can cause unconsciousness or death. ■ Never operate the engine indoors or in a poorly ventilated area, such as tunnel, cave, etc. ■ Exercise extreme care when operating the engine near people or anim[...]

  • Page 13

    ENGLISH ( US ) - 2 - NOTE Operating the engine at a steep incline may cause seizure due to improper lubrication even with a maximum oil level. ■ Place the protective covers over the rotating parts. If rotating parts such as the drive shaft, pulley, belt, etc. are left exposed, they are potentially hazardous. To prevent injury, equip them with pro[...]

  • Page 14

    - 3 - ■ Carefully check fuel hoses and joints for looseness and fuel leakage. Leaked fuel creates a potentially dangerous situation. ■ Check bolts and nuts for looseness. A loose bolt or nut may cause serious engine trouble. ■ Check the engine oil and refill if necessary. ■ Check the fuel level and refill if necessary. Take care not to over[...]

  • Page 15

    2. COMPONENTS - 4 - ENGLISH ( US ) Stop switch Clutch Fuel tank Choke lever Carburetor Primer pump Starter handle Plug cover Air cleaner Fuel tank cap A Type P Type (Pump) P.T.O. Shaft Muffler Oil gauge ( Oil filler ) Recoil starter Engine serial No. EH025 EH025/035取説_米欧 EU2089 05.3.7 6:11 PM ページ4[...]

  • Page 16

    - 5 - EH035 Plug cover Clutch Air cleaner Fuel tank cap Fuel tank Carburetor Choke lever Primer pump Starter handle Muffler Oil gauge (Oil filler) Recoil starter P Type (Pump) A Type P.T.O. Shaft EH025/035取説_米欧 EU2089 05.3.7 6:11 PM ページ5[...]

  • Page 17

    - 6 - ENGLISH ( US ) EH035V Spark plug (Plug cap) Clutch Air cleaner Fuel tank cap Fuel upper level Oil upper level Fuel tank Oil drain screw Fuel tank Carburetor Choke lever Primer pump Starter handle Muffler Oil gauge (Oil filler) Recoil starter Fuel tank cap EH025/035取説_米欧 EU2089 05.3.7 6:11 PM ページ6[...]

  • Page 18

    3. PRE-OPERA TION CHECKS - 7 - CHECK ENGINE OIL Before checking or refilling engine oil, be sure the engine is located on a stable, level surface and stopped. ■ Do not thread the gauge into oil filler to check oil level. ■ If the oil level is below the lower level line on the dipstick, refill with the proper oil (see table) up to the upper leve[...]

  • Page 19

    4. OPERA TING YOUR ENGINE - 8 - ENGLISH ( US ) ON ON OFF ■ Pull the starter handle slowly , until resistance is felt. This is the "compression" point. Return the handle to its original position and pull swiftly . ■ Do not pull out the rope all the way . ■ After starting the engine, allow the starter handle to return to its origi- na[...]

  • Page 20

    - 9 - STOPPING OFF ON OFF 1 ■ Set the throttle lever at the low speed position and allow the engine to run at low speed for 2 or 3 minutes before stopping. ■ If the stop switch is installed on the engine.Set the stop switch to the position "OFF or O ". ■ If the stop switch is installed on a machine side.Set the stop switch to the po[...]

  • Page 21

    5. EASY TROUBLESHOOTING - 10 - ENGLISH ( US ) WHEN ENGINE DOES NOT ST ART : ■ Perform the following checks before you take the engine to your Robin dealer . ■ If you still have trouble after completing the checks, take the engine to your nearest Robin dealer . Is there enough compression? 1. Pull the starter handle slowly and check if resistanc[...]

  • Page 22

    6. MAINTENANCE SCHEDULE - 11 - DAIL Y INSPECTION Before running the engine, check the following service items. MAINTENANCE, REPLACEMENT OR REP AIR OF EMISSION CONTROL DEVICES AND SYSTEMS MA Y BE PERFORMED BY ANY NON-ROAD ENGINE REP AIR EST ABLISHMENT OR INDIVIDUAL. Excessive vibration,noise Clean air cleaner element Safe surroundings Enough clean e[...]

  • Page 23

    - 12 - ENGLISH ( US ) NOTE : Replace rubber hoses for passage every one year . If and when fuel leakage is found, replace hose at once. Periodic Maintenance Schedule table * Note 1 : Initial oil change should be performed after first twenty (20) hours of operation. Thereafter change oil every fifty (50) hours. Before changing oil, check for a suita[...]

  • Page 24

    7. "HOW -T O" MAINTENANCE - 13 - INSPECTING THE SP ARK PLUG ■ Clean off carbon deposits on the spark plug electrode using a plug cleaner or wire brush. ■ Check electrode gap. Adjust gap 0.7 mm to 0.8 mm (0.03 inches) ■ Use a proper spark plug : NGK CMR6A 0.7 to 0.8 mm (0.03 in.) ENGINE OIL CHANGE ■ Initial oil change After 20 hour[...]

  • Page 25

    - 14 - ENGLISH ( US ) 3) Remove the oil gauge, then tilt the engine and drain the oil into a pan or other receptacle. (EH035V) Remove the oil drain screw and drain the oil. 4) Put the engine on a level surface, then fill with the oil up to the point of overflowing the filler neck. Pour the oil in from a squeeze bottle or other appropriate. 5) After[...]

  • Page 26

    - 15 - CLEANING FUEL FIL TER Remove the hose clamp and pull out the fuel filter from fuel pipe. W ash the fuel filter with kerosene. After washing, reassemble it. If the fuel filter is heavy dirty , replace it with new one. CLEANING AIR CLEANER Dirty air cleaner element will cause starting difficulty , power loss, engine malfunctions, and shorten e[...]

  • Page 27

    - 16 - ENGLISH ( US ) FUEL PIPE REPLACEMENT Replace the fuel pipe every 1 year . If the fuel leakage is found on the fuel pipe, replace it immediately . CHECKING BOL TS, NUTS AND SCREWS Retighten loose bolts and nuts. Check for fuel and oil leaks. Replace damaged parts with new ones. Keep safety in your mind. EH025/035取説_米欧 EU2089 05.3.7 6:[...]

  • Page 28

    8. PREP ARA TIONS FOR ST ORAGE - 17 - ENGINE OIL ■ Change the engine oil with fresh oil. ■ Remove the spark plug, pour about 2 cc engine oil into the cylinder , slowly pull the starter handle of the recoil starter 2 or 3 times, and tighten the spark plug. CLEAN AND STORE ■ Slowly pull the recoil starter handle until resistance is felt and lea[...]

  • Page 29

    9. SPECIFICA TIONS - 18 - ENGLISH ( US ) MODEL EH025A Starting System Recoil starter Type Air-Cooled, 4-Stroke, Single Cylinder, Overhead valve, Gasoline Engine Fuel Tank Capacity L 0.5 Bore x Stroke in.(mm) 1.34 x 1.06 (34 x 27) Carburetor Diaphragm type Displacement cu. in. (cm 3 ) 1.49 (24.5) Valve Clearance (Intake & Exhaust) 0.0059 in. (0.[...]

  • Page 30

    ISSUE EMD-EU2089 March 2005 CE- PRINTED IN JAPAN EH025/035取説_米欧 EU2089 05.3.7 6:11 PM ページ21[...]