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Subaru Robin Power Products EX40 manual

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Table of contents for the manual

  • Page 1

    P ARTS MANU AL EX40 ENGINES Models PUB-EP6516 Rev . 08/08[...]

  • Page 2

    © Copyright 2008 Robin America, Inc. 940 Lively Blvd. • Wood Dale, IL 60191 • Phone: 630-350-8200 • F ax: 630-350-8212 e-mail: sales@robinamerica.com • www .robinamerica.com[...]

  • Page 3

    HOW T O USE THIS MANUAL Robin engines are identi fi ed by MODEL, SPECIFICA TION, and CODE NUMBER. For each model there may be many different versions called speci fi cations. Each speci fi cation will be unique in some way . The difference may only be the paint color or it may have a dif ferent type of PTO or some other signi fi cant difference[...]

  • Page 4

    MANUAL LA YOUT 1. SECTION NAME Parts are broadly classi fi ed according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same[...]

  • Page 5

    GROUP INDEX Group Name Page CRANKCASE GROUP ............................................................................... 6 CRANKSHAFT GROUP ............................................................................. 8 INT AKE and EXHAUST GROUP .............................................................. 10 GOVERNOR GROUP ....................[...]

  • Page 6

    EX40 - 6 - 08-08 SECTION 1 CRANKCASE GROUP FIG. 100 260 250 270 280 220 210 230 240 300 10 50 40 45 75 30 700 90 80 70 20 28 27 26 60 620 631 630 690 680 710 610[...]

  • Page 7

    EX40 - 7 - 08-08 Ref. Part Number Description Qty Remarks T o-From Fig. SECTION 1 CRANKCASE GROUP 10 20B-10102-1 1 Crankcase Cp 1 100 20 20B-14202-03 V alve Guide 2 100 26 132-07AA0-50 Seal, intake valve 1 100 27 056-51000-50 Clip 1 100 28 263-35341-03 Retainer Plate 1 100 30 044-03500-90 Oil Seal 1 100 40 060-03502-40 Ball Bearing 1 100 45 X60-015[...]

  • Page 8

    EX40 - 8 - 08-08 SECTION 2 CRANKSHAFT GROUP FIG. 200 310 320 360 370 380 350 10 70 390[...]

  • Page 9

    EX40 - 9 - 08-08 Ref. Part Number Description Qty Remarks T o-From Fig. SECTION 2 CRANKSHAFT GROUP 10 20B-20901-01 Crankshaft Cp 1 1" Key 200 20B-21201-01 Crankshaft Cp 1 7/8" T aper 200 20B-21001-01 Crankshaft Cp 1 1" Pump 200 70 005-32054-01 Woodruff Key 1 200 310 20B-22501-00 Connecting Rod Ay 1 200 320 001-05084-00 Connecting Rod[...]

  • Page 10

    EX40 - 10 - 08-08 SECTION 3 INT AKE and EXHAUST GROUP FIG. 300 350 310 365 315 317 340 80 90 290 225 241 231 210 240 230 60 70 220 95 320 361 170 25 27 37 35 34 38 166 163 160 10 150[...]

  • Page 11

    EX40 - 1 1 - 08-08 Ref. Part Number Description Qty Remarks T o-From Fig. SECTION 3 INT AKE and EXHAUST GROUP 10 20B-31601-01 Camshaft Cp 1 300 25 20B-35101-03 Pin, camshaft 1 300 27 024-00700-20 O ring 1 300 34 005-19041-00 Pin, spring 2 300 35 277-36401-03 Release lever 1 300 37 20B-36501-03 Clip 1 300 38 277-38702-03 Return Spring 1 300 60 246-3[...]

  • Page 12

    EX40 - 12 - 08-08 SECTION 3 INT AKE and EXHAUST GROUP FIG. 310 200 290 295 280 250 510 520 270 220 260[...]

  • Page 13

    EX40 - 13 - 08-08 Ref. Part Number Description Qty Remarks T o-From Fig. SECTION 3 INT AKE and EXHAUST GROUP 510 20B-3261 1-H0 Air Cleaner A y 1 Dual 315 -200 20B-32630-H8 Cleaner Body 1 315 -220 20B-32720-H8 Gasket, packing 1 315 -250 20B-32640-H8 Cover 1 315 -260 20B-32850-H8 Cap 1 315 -270 20B-32650-H8 Bolt 1 315 280 X85-1 1001-80 Rubber Pipe, b[...]

  • Page 14

    EX40 - 14 - 08-08 SECTION 4 GOVERNOR GROUP FIG. 400 80 30 40 450 340 345 310 31 1 355 480 10 70 60 485 360 370 435 396 395 436 50 90 20 50 490[...]

  • Page 15

    EX40 - 15 - 08-08 Ref. Part Number Description Qty Remarks T o-From Fig. SECTION 4 GOVERNOR GROUP 10 20B-42301-03 Governor Lever 1 400 20 20B-42201-13 Governor Shaft 1 400 30 20B-42701-01 Governor Rod 1 400 40 20B-42801-13 Rod Spring 1 400 50 003-13060-00 Clip 2 400 60 001-14062-50 Bolt and W asher 1 400 70 018-60600-20 Nut 1 400 80 20B-42501-13 Go[...]

  • Page 16

    EX40 - 16 - 08-08 SECTION 5 COOLING and ST ARTING GROUP FIG. 500 707 705 706 220 210 20 80 60 40 16 10 15 17 61 81 18[...]

  • Page 17

    EX40 - 17 - 08-08 Ref. Part Number Description Qty Remarks T o-From Fig. SECTION 5 COOLING and ST ARTING GROUP 10 20B-51201-H1 Blower Housing 1 500 15 20B-55101-02 Recoil Bracket Un 1 500 16 010-00804-40 Bolt 2 500 17 010-00804-50 Bolt 2 500 18 002-38060-00 Flange Nut 4 500 20 073-20054-70 Label, trademark 1 500 40 001-04061-60 Flange Bolt 5 500 60[...]

  • Page 18

    EX40 - 18 - 08-08 SECTION 5 COOLING and ST ARTING GROUP FIG. 520 -1 -4 -7 210 -5 -9 -6 -1 1 -8 -2 -3 -10[...]

  • Page 19

    EX40 - 19 - 08-08 Ref. Part Number Description Qty Remarks T o-From Fig. SECTION 5 COOLING and ST ARTING GROUP 210 20B-50301-00 Recoil Starter Ay 1 520 -1 20B-50145-08 Starter Pulley 1 520 -2 261-50100-08 Starter Knob 1 520 -3 20B-501 10-08 Starter Rope 1 520 -4 20B-50101-08 Set Screw 1 520 -5 161-50150-08 Ratchet Guide 1 520 -6 227-50135-08 Return[...]

  • Page 20

    EX40 - 20 - 08-08 SECTION 6 FUEL, LUBRICA TION GROUP FIG. 600 40 23 30 10 20 52 60 63 59 53 51 54 50 58 55 56 57 210 560 550 540[...]

  • Page 21

    EX40 - 21 - 08-08 Ref. Part Number Description Qty Remarks T o-From Fig. SECTION 6 FUEL, LUBRICA TION GROUP 10 20B-60102-01 Fuel T ank Cp 1 600 20 073-20051-81 Label, warning 1 600 23 20B-95101-03 Label, model 1 600 30 X43-04401-42 Fuel T ank Cap Cp 1 600 40 X64-13600-10 Fuel Filter 1 600 50 X64-20122-00 Fuel Strainer Ay 1 600 51 267-62604-1 1 Fuel[...]

  • Page 22

    EX40 - 22 - 08-08 SECTION 6 FUEL, LUBRICA TION GROUP FIG. 610[...]

  • Page 23

    EX40 - 23 - 08-08 Ref. Part Number Description Qty Remarks T o-From Fig. SECTION 6 FUEL, LUBRICA TION GROUP 210 20B-62301-00 Carburetor A y 1 Std 640 20B-62302-00 Carburetor Ay 1 Generator 640[...]

  • Page 24

    EX40 - 24 - 08-08 SECTION 7 ELECTRIC DEVICE GROUP FIG. 700 770 775 740 700 733 385 384 15 16 10 785 780 100 30 50 11 0 11 35 12 20[...]

  • Page 25

    EX40 - 25 - 08-08 Ref. Part Number Description Qty Remarks T o-From Fig. SECTION 7 ELECTRIC DEVICE GROUP 10 20B-79230-H1 Flywheel Cp 1 Std 700 20B-79241-H1 Flywheel Cp 1 15 Watt 700 1 1 20B-79430-H1 Ignition Coil 1 700 12 20B-79301-H1 Charge Coil 1 15 Watt 700 15 20B-54101-H3 Cooling Blower 1 700 16 018-01800-10 Flange Nut 1 700 20 20B-71002-03 Rin[...]

  • Page 26

    EX40 - 26 - 08-08 SECTION 7 ELECTRIC DEVICE GROUP - ELECTRIC ST ARTER FIG. 710 1 13 19 20 12 18 6 4 3 5 10 11 17 15 9 14 8 7 16 2 120[...]

  • Page 27

    EX40 - 27 - 08-08 Ref. Part Number Description Qty Remarks T o-From Fig. SECTION 7 ELECTRIC DEVICE GROUP - ELECTRIC ST ARTER 120 279-70502-00 Starting Motor Ay 1 710 -1 209-70550-08 Y oke Cp 1 710 -2 209-70551-08 Brush 4 710 -3 209-70545-08 Brush Spring 4 710 -4 209-70530-08 Brush Holder 1 710 -5 209-70552-08 Insulator 1 710 -6 209-70554-08 Armatur[...]

  • Page 28

    EX40 - 28 - 08-08 SECTION 7 ELECTRIC DEVICE GROUP - CONTROL BOX FIG. 720 387 386 200 388 210 385 55 220 335 260 190 130 131 387 385 230 240[...]

  • Page 29

    EX40 - 29 - 08-08 Ref. Part Number Description Qty Remarks T o-From Fig. SECTION 7 ELECTRIC DEVICE GROUP - CONTROL BOX 55 277-73105-01 Wire 5 1 720 130 214-79007-01 Bolt, starter 2 720 131 003-10080-00 W asher 2 720 190 073-20044-80 Label, battery 1 720 200 20B-75101-01 Control Box Cp 1 720 210 073-20044-70 Label, starter switch 1 720 220 066-00003[...]

  • Page 30

    EX40 - 30 - 08-08 SECTION 9 ACCESSOR Y GROUP FIG. 900[...]

  • Page 31

    EX40 - 31 - 08-08 Ref. Part Number Description Qty Remarks T o-From Fig. SECTION 9 ACCESSOR Y GROUP 10 224-90303-00 Accessory T ool Kit 1 900[...]

  • Page 32

    PRINTED IN THE USA[...]