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Subaru Robin Power Products DY27-2 manual

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Table of contents for the manual

  • Page 1

    P ARTS MANUAL D Y23-2 / D Y27-2 ENGINE Models PUB-EP5754A Rev . 07/00[...]

  • Page 2

    © Copyright 2000 Robin America, Inc. 940 Lively Blvd.  Wood Dale, IL 60191  Phone: 630-350-8200  Fax: 630-350-8212 e-mail: sales@robinamerica.com • www .robinamerica.com[...]

  • Page 3

    - 3 - '00-07 HOW TO USE THIS MANUAL Robin engines are identified by MODEL, SPECIFICA TION, and CODE NUMBER. For each model there may be many different versions called specifications. Each specification will be unique in some way . The difference may only be the paint color or it may have a different type of PTO or some other significant dif fe[...]

  • Page 4

    MANUAL LA YOUT - 4 - '00-07 1. SECTION NAME Parts are broadly classified according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a gr[...]

  • Page 5

    GROUP INDEX Group Name Page CRANKCASE GROUP ............................................................................... 6 CRANKSHAFT GROUP ............................................................................ 10 INT AKE and EXHAUST GROUP ............................................................... 12 GOVERNOR GROUP ...................[...]

  • Page 6

    SECTION 1 CRANKCASE GROUP DY23-2 / DY27-2 - 6 - '00-07 FIG. 100[...]

  • Page 7

    SECTION 1 CRANKCASE GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 10 243-10101-61 CRANKCASE CP 1 DY23-2 10 0 243-10105-61 CRANKCASE CP 1 DY23-2, Electric Start 10 0 10 244-10101-61 CRANKCASE CP 1 DY27-2 10 0 244-10105-61 CRANKCASE CP 1 DY27-2, Electric Start 10 0 30 044-03000-60 OIL SEAL 1 10 0 36 044-00800-30 OIL SEAL 1 10 0 45 060-[...]

  • Page 8

    SECTION 1 CRANKCASE GROUP FIG. 1 10 DY23-2 / DY27-2 - 8 - '00-07[...]

  • Page 9

    SECTION 1 CRANKCASE GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 20 243-14204-13 V AL VE GUIDE 2 1 10 60 001-37082-01 STUD 2 110 61 0 243-13001-71 CYLINDER HEAD CP 1 1 10 62 0 243-15027-13 GASKET , T= 0.2 1 Select one piece only , DY23-2 1 10 243-15028-13 GASKET , T= 0.3 1 Select one piece only , DY23-2 1 10 62 0 244-15027-13 GASKET[...]

  • Page 10

    SECTION 2 CRANKSHAFT GROUP DY23-2 / DY27-2 - 10 - '00-07 FIG. 200 430 440[...]

  • Page 11

    SECTION 2 CRANKSHAFT GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 10 244-20401-1 1 CRANKSHAFT CP 1 200 25 060-03500-20 BALL BEARING 1 20 0 50 002-18180-00 N U T 1 20 0 60 003-20180-00 SPRING W ASHER 1 20 0 70 032-30300-10 WOODRUFF KEY 1 20 0 85 243-25001-03 THRUST W ASHER, T=0.8 1 Sele ct one p iece o n ly 20 0 243-25002-03 THRUST W[...]

  • Page 12

    SECTION 3 IN T AKE and EXHAUST GROUP FIG. 300 DY23-2 / DY27-2 - 12 - '00-07[...]

  • Page 13

    SECTION 3 IN T AKE and EXHAUST GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 10 255-31703-01 CAMSHAFT CP 1 30 0 35 243-35503-23 RELEASE LEVER 1 30 0 36 005-19031-00 SPRING PIN 1 30 0 38 243-35505-03 RELEASE LEVER 1 30 0 39 243-35022-03 SHAFT , release 1 30 0 41 005-26081-80 DOWEL PIN 1 30 0 45 243-35021-03 SPRING, release 1 30 0 50 2[...]

  • Page 14

    SECTION 3 INT AKE and EXHAUST GROUP FIG. 310 DY23-2 / DY27-2 - 14 - '00-07[...]

  • Page 15

    SECTION 3 INT AKE and EXHAUST GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 30 0 255-30103-00 MUFFLER A Y 1 3 10 31 0 243-30101-51 MUFFLER CP 1 31 0 32 0 243-34201-01 MUFFLER COVER CP 1 31 0 34 0 243-35002-03 GASKET , exhaust 1 31 0 35 0 002-19080-00 N U T 2 3 10 36 0 001-10061-00 BOL T and WASHER A Y 4 31 0 38 0 243-37002-1 1 T AIL [...]

  • Page 16

    SECTION 4 GOVERNOR GROUP FIG. 400 DY23-2 / DY27-2 - 16 - '00-07[...]

  • Page 17

    REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 10 243-42902-21 CONTROL LINK CP 1 400 20 243-42301-12 GOVERNOR LEVER 1 400 21 002-18080-00 N U T 1 40 0 22 003-20080-00 SPRING W ASHER 1 40 0 80 243-42503-01 GOVERNOR SPRING CP 1 400 31 0 243-43301-30 SPEED CONTROL A Y 1 40 0 34 0 227-43501-13 STOP PLA TE 1 40 0 35 0 227-45002-03 SPRING WASHER [...]

  • Page 18

    SECTION 5 COOLING and ST ARTING GROUP FIG. 500 DY23-2 / DY27-2 - 18 - '00-07[...]

  • Page 19

    SECTION 5 COOLING and ST ARTING GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 10 243-51201-21 BLOWER HOUSING CP 1 50 0 40 001-13082-00 B OL T and WASHER A Y 2 5 00 60 243-52601-33 CYLINDER BAFFLE 1 50 0 80 01 1-00600-10 FLANGE BOL T 5 50 0 15 0 001-13083-00 BOL T and WASHER A Y 2 50 0 21 0 243-50201-20 RECOIL ST ARTER A Y 1 500 -1 10[...]

  • Page 20

    SECTION 6 FUEL, LUBRICANT GROUP FIG. 600 DY23-2 / DY27-2 - 20 - '00-07[...]

  • Page 21

    SECTION 6 FUEL, LUBRICANT GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 10 243-60102-41 FUEL T ANK CP 1 60 0 16 255-91701-03 LABEL, trademark 1 DY23-2 6 00 256-91701-03 LABEL, trademark 1 DY27-2 60 0 20 243-91907-13 LABEL, instruction 1 60 0 27 073-20039-00 LABEL, warning 1 600 30 043-04300-15 FUEL T ANK CAP CP 1 600 40 064-13600-10 [...]

  • Page 22

    SECTION 6 FUEL, LUBRICANT GROUP FIG. 610 DY23-2 / DY27-2 - 22 - '00-07[...]

  • Page 23

    SECTION 6 FUEL, LUBRICANT GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 25 0 243-63201-00 NOZZLE A Y 1 610 -1 243-63204-08 NOZZLE 1 6 10 26 0 228-65004-03 GASKET , nozzle 1 61 0 26 5 002-38060-00 FLANGE NUT 4 610 27 0 243-66001-01 BRACKET CP , nozzle 1 1 61 0 30 0 255-63103-00 INJECTION PUMP A Y 1 610 -1 243-63131-08 PLUNGER A Y 1 61[...]

  • Page 24

    SECTION 7 ELECTRIC DEVICE GROUP FIG. 700 DY23-2 / DY27-2 - 24 - '00-07[...]

  • Page 25

    SECTION 7 ELECTRIC DEVICE GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 10 243-701 10-41 FL YWHEEL CP 1 700 1 1 243-70102-21 CHARGE COIL CP 1 7 00 20 243-71002-13 RING GEAR 1 700 35 004-35062-50 SCREW and W ASHER A Y 2 700 90 226-75101-03 C LAMP 1 700 92 004-35061-00 SCREW and W ASHER A Y 1 700 13 0 001-14083-00 B OL T and W ASHER A [...]

  • Page 26

    SECTION 7 ELECTRIC DEVICE GROUP - ST ARTER MOTOR FIG. 710 DY23-2 / DY27-2 - 26 - '00-07[...]

  • Page 27

    SECTION 7 ELECTRIC DEVICE GROUP - ST ARTER MOTOR REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 12 0 255-70502-00 ST AR TING MOTOR A Y 1 710 -1 255-70580-08 YOKE A Y 1 7 10 -2 255-70551-08 BRUSH SET 1 710 -3 228-70516-08 BRUSH SPRING 4 710 -4 255-70531-08 BRUSH HOLDER A Y 1 71 0 -6 255-70561-08 AM A TEUR A Y 1 71 0 -7 255-70521-08 PINION A [...]

  • Page 28

    SECTION 8 ACCESSORIES GROUP FIG. 800 DY23-2 / DY27-2 - 28 - '00-07 40[...]

  • Page 29

    SECTION 8 ACCESSORIES GROUP REF . P ART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG. 10 243-90301-00 TOOL KIT 1 800 30 243-65006-00 OIL FEEDER A Y 1 80 0 40 207-26001-03 KEY 1 80 0 DY23-2 / DY27-2 - 29 - '00-07[...]

  • Page 30

    PRINTED IN THE USA[...]