Studer Innotec XPC 2200-24 manual

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Table of contents for the manual

  • Page 1

    STUDER INNOTEC XP- COMPACT User manual XP-COMPACT V5.1 E User and installer Manual Combi Inverter, Battery charger and Transfersystem XP-COMPACT XPC 1400-12 XP-COMPACT XPC 2200-24 XP-COMPACT XPC 2200-48 Remote control RCC-01 Temperature sensor CT-35 Solar charge controller XPCxxxx-S AC cable cover CFC-01 IP-23 top cover C-IP23 STUDER INNOTEC TEL: +[...]

  • Page 2

    STUDER Innotec XP- COMPACT User manual XP-COMPACT V5.1 E 1 Summary 1 General Info rmation ................................................................................................................. 3 1.1 O PERATING INSTRUCTIONS ....................................................................................................................[...]

  • Page 3

    STUDER Innotec XP- COMPACT User manual XP-COMPACT V5.1 E 2 4.8.3 D elayed mode of the Transfer System ............................................................................................ ............. 15 4.9 T HE S OLAR CHARGE CONTROLLER ( OPTION ) .............................................................................................[...]

  • Page 4

    STUDER Innotec XP- COMPACT User manual XP-COMPACT V5.1 E 3 1 General Information 1.1 Operating instructions This manual is a part of the delivery package of every XP-COMPACT inverte r-charger. It serves as guidelines for safe and efficient operation of XP -COMPACT. The instructions are only valid for use with the following appliances and options: -[...]

  • Page 5

    STUDER Innotec XP- COMPACT User manual XP-COMPACT V5.1 E 4 1.5 Precautions This manual must be readily availab le for the user at all times. The user must be familiar with the precautions and safety aspects. During operation of XP-COMPACT, high voltages are generated at the connection s and inside of the appliance which could be deadly fatal. Work [...]

  • Page 6

    STUDER Innotec XP- COMPACT User manual XP-COMPACT V5.1 E 5 2 Introduction The XP-COMPACT is a sine wave inverter with integrated battery cha rger and solar charge con- troller with many additional functions, it has been develop ed to be used as stand-alone (no grid feeding) AC provider, or as continuous / b reak-free current supply provider (UPS). [...]

  • Page 7

    STUDER Innotec XP- COMPACT User manual XP-COMPACT V5.1 E 6 2.2.3 The battery charger The built-in battery cha rger is so designed that it can charge the battery quickly and fully. A micro- processor controlled, 3 to 4 Step charging pro cess ensures the optimum charging of the batteries. The desired charging current can be set continuously from 0 to[...]

  • Page 8

    STUDER Innotec XP- COMPACT User manual XP-COMPACT V5.1 E 7 2.3.3 Connection in parallel and in serie 3 Mounting and installing 3.1 Installation place The location of the XP-COMPACT must be chosen by the following criteria: - Protection against unauthorized ha ndling - Dry dust free room, no condensation - Never install direct ly over the battery an[...]

  • Page 9

    STUDER Innotec XP- COMPACT User manual XP-COMPACT V5.1 E 8 Connecting must be done by qualif ied staff. Material such as cable, connectors a nd distribution boxes, fuses etc. used in the installation must comply w ith the respective valid low -voltage installa- tion rules and regulations. 3.4.2 Protection cover fo r the terminals con- nections The [...]

  • Page 10

    STUDER Innotec XP- COMPACT User manual XP-COMPACT V5.1 E 9 3.6 Cabling/wiring Connecting of the XP-COMPACT is a very important step in the installation. You must take care that all connecting work is carried out in a clean and correct manner and that under no circum- stance a cable is connected to a w rong terminal. Connecting of the XP-COMPACT mus[...]

  • Page 11

    STUDER Innotec XP- COMPACT User manual XP-COMPACT V5.1 E 10 XPC 1400-12 17-25V/30A, XPC 2200-24 34 – 45V/30A, XPC 2200-48 68 – 90V/20A. 3.6.6 Connection to Auxiliary Con tact On these three terminal s is a potential free ch ange-over contact. The maximal permitted cu rrent and voltage for this is 16A/250Vac. The LED 5 “Contact active” show [...]

  • Page 12

    STUDER Innotec XP- COMPACT User manual XP-COMPACT V5.1 E 11 4.2 Display and control parameters on remote control panel (optional) 16 0 OFF AC OUT Over Temp. Over load AC IN SOLAR CHARGE Contact manual Contact act ive Pr og ram COM P AC T AUXILIARY CONTACT ON/OFF INVERTER - CHARGER (Select) RCC-01 INV ERT ER CHARGER (Program) (Change s tatus) Ba tte[...]

  • Page 13

    STUDER Innotec XP- COMPACT User manual XP-COMPACT V5.1 E 12 wiring of the installation 12 Batt. Low /High Battery voltage is too low Battery voltage is too high 13 OFF XP-COMPACT is turned off. Turn- ing it back on is only possible manually. XP-COMPACT is for the time be- ing turned off. Turning it back on will follow automatically! 14 Battery Char[...]

  • Page 14

    STUDER Innotec XP- COMPACT User manual XP-COMPACT V5.1 E 13 1.9 2.3 2.50 [V/cell] 2.1 A B C D 20 60 40 70 [A] A B C D t Equalizat ion Absorption Floati ng Charging c urrent (a djusted) Charging ti me Egalization t ime Absorption ti me Float ing 4.6.3 Overheating (O ver Temp) If the Inverter has been overloaded for a long time or it ha s been workin[...]

  • Page 15

    STUDER Innotec XP- COMPACT User manual XP-COMPACT V5.1 E 14 4.7.2 Equalization c harging Before you program the XP-COMPACT for Equalizat ion-charge you must check w ith your supplier that the batteries are suitable for this proce ss. Equalization is recommended for the lead -acid batteries in order to mix well the electrolyte fluid and to clean the[...]

  • Page 16

    STUDER Innotec XP- COMPACT User manual XP-COMPACT V5.1 E 15 the transfer contact is active, then you have at the output AC OUT the same voltage as that at the input. This voltage can not be modified by the XP-COMPACT! 4.8.1 Set the transfer voltage threshold The voltage threshold of the transfer is factory settled at 200Vac. This value is acceptabl[...]

  • Page 17

    STUDER Innotec XP- COMPACT User manual XP-COMPACT V5.1 E 16 4.10 The Multifunctional Contact In the XP-COMPACT there is a built-in power re lay. The potential-free change-over contact (NO – NC) of this power relay is connected to the screw terminal AUX CONTACT. Maximum Contact load: 230Vac /12Vdc/24Vdc/16Amp 60Vdc/3 Amp. ! The contact is activate[...]

  • Page 18

    STUDER Innotec XP- COMPACT User manual XP-COMPACT V5.1 E 17 5.3 Battery Condition Built-in microprocessor calculate s the actual state of charge of the batt ery and displays it on LED 15 – 18. The LED 14 is lit when the system is ca rrying out a charge cycle w ith equalization. The voltage levels and charge characteristics can be changed through [...]

  • Page 19

    STUDER Innotec XP- COMPACT User manual XP-COMPACT V5.1 E 18 6.1 Standard setting The XP-COMPACT (except for 60Hz version s) is equipped with a Flash proce ssor fitted out w ith EEPROM Memory, which means that even when it is disconnected from the battery, the parame- ters that were programmed for the application remain afte r a new connection to th[...]

  • Page 20

    STUDER Innotec XP- COMPACT User manual XP-COMPACT V5.1 E 19 OFF Over Temp. Overlo ad ON/OFF (Sel ect) (Chan ge s tat us) Ba tte ry Low/High RE SET ALARM 15 16 17 18 19 21 13 12 11 10 20 14 These four red LED show the function set: Low voltage LED 13 Float charge LED 12 Absorption (End of charge) LED11 Equalization LED 10 Absorptions Time LED 10/11/[...]

  • Page 21

    STUDER Innotec XP- COMPACT User manual XP-COMPACT V5.1 E 20 6.4.3 Example 6.4.3.1 Auxiliary Contact as generator starter When in the programming of the Auxiliary Contact, the Battery Capacity (LED 15 -18) is used as a condition, then you must take note of the follow ing requirements. If you have to start an emergency back-up supply w i th a battery[...]

  • Page 22

    STUDER Innotec XP- COMPACT User manual XP-COMPACT V5.1 E 21 7 Maintenance Apart from the periodic contro ls mentioned fo r the connections, the XP-COMPACT does not need any maintenance. Keep the appliance clean and from time to time wipe it clean with a damp cloth. 8 CE Compliance Hereby we state that the products described in th is user manual mee[...]

  • Page 23

    STUDER Innotec XP- COMPACT User manual XP-COMPACT V5.1 E 22 9 Technical Data Model XPC 1400-12 XPC 2200-24 XPC 2200-48 Inverter Nominal battery voltag e 12V 24V 48V Input voltage range 9.5 – 16V 19 - 32V 38 - 64V Continuous power @ 25°C 1100VA 1600VA 1600VA Power 30 min. @ 25°C 1400VA 2200VA 2200VA Maximum power load 5 sec. 3 x Pnom Maximum loa[...]