StreamLight VF-PS1 manual

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Table of contents for the manual

  • Page 1

    E6581429 Operation s Introduction Contents Read first Connection of e q ui p ment Searching and setting parameters Monitoring the o p eration status List of function ke y functions Measures to satisfy the standards Selection of peripheral devices Ta b l e o f p arameters Specifications Safety p recautions I II 1 2 3 4 5 6 7 8 9 10 Instruction Manua[...]

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  • Page 3

    E6581429 1 I I. Safety precautio ns Thoro ughly fam iliariz e yours elf wit h the sym bols and i ndicat ions show n in “I . Safety Pr ecauti ons,” o f the ins tructio n manual E6581386 and below, and then continue to read manua ls. Make sure that you observe all cautions given. Q T ransportation & installat io n Caution Mandatory • Handle[...]

  • Page 4

    E6581429 2 II II. Introduction Thank you for you r purchase of the totally enclosed box t ype for IP54 Inverter, “TOSVERT VF-PS1”. Note) Drives with UL Type 12 conformity are optional. Contact your nearest T oshiba inverter distributor for them.[...]

  • Page 5

    E6581429 i - Contents - I. Safety precautions ·········································································································· ············································ 1 [...]

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    E6581429 A-1 1 1. Read first 1.1 Check the product T ype indication label Series nam e Power supply Motor capac ity Inverter T y pe Applicable moto r Invert rated o utput cap acity Power supply Related input c urrent Related out put current Serial No. T ype indication Inv ert er ma in un it Cart on b o x Name pl at e War ning label VF-PS 1 3PH-200/[...]

  • Page 8

    E6581429 A-2 1 1.3 Structu r e o f th e m ain b o d y 1.3.1 Names and functions 1) Outside v iew [ F r o n t v i e w ] [ S i d e v i e w ] [ Bottom view ] Note: Operation panel is not att ached to the in v erter main unit at the delivery . Attach the panel at the position of the uppe r figure before installing the inverter. Operation panel (Note) W[...]

  • Page 9

    E6581429 A-3 1 Q Operation panel Totally enclosed bo x type VF-PS1 series have a specia l operation panel. (2) (3) (4) (5) (1) (9) (8) (6) (7) (10) (1): LCD panel For explanation of wi ndows displayed, see the next page. (2) to (5 ): [ F1 ] to [F4] funct i o n ke ys The function of each function key varies dependin g on the window currently d ispla[...]

  • Page 10

    E6581429 A-4 1 Q LCD panel This section explains the features of windo ws available, usin g the top windo w of St atus Monitor Mode as an exampl e. (1): Disp lays the mode cur rent ly selected. (2): Di splay s the oper ating stat us of th e invert er wit h a graphi cal sym bol. (Rotating) : In operation : Operation impossib le (W hile the f re quen[...]

  • Page 11

    E6581429 A-5 1 2) Main circu it terminal VFPS1-4007PLE~4022PLE Grounding capac itor switching switch M4 screw Grounding term inal ( M5 screw ) PO PA/+ PB PC/ - U/ T1 V /T2 W/ T3 R/ L1 S/ L2 T /L3 VFPS1-4007PDE~4022PDE M4 screw Grounding term i nal (M5 screw ) PO PA/+ PB PC/ - U/ T1 V /T2 W/ T3 R/L1 S/L2 T/L 3 M4 slotted head screw VFPS1-4037PLE, 40[...]

  • Page 12

    E6581429 A-6 1 VFPS1-4037PDE, 405 5PDE M4 screw Grounding term inal (M5 screw ) PO PA/+ PB PC/- W/T 3 T/L3 U/T1 R/L1 S/L2 V/T 2 M4 slotted head screw VFPS1-4075PLE, 41 10PLE Grounding capac itor switching switch M5 sc rew Gro undi ng te rminal (M5 sc rew) PO PA/+ PB PC /- V/T 2 W/T3 T/L3 U/T 1 R/L1 S/L2 VFPS1-4075PDE, 41 10PDE M5 sc rew Grounding t[...]

  • Page 13

    E6581429 A-7 1 VFPS1-4150PLE Grounding capac itor switching switch M5 screw Grounding term inal(M5 screw ) W/T3 V/T2 U/T1 PC/- PB PA/+ PO T/L3 S/L2 R/L1 VFPS1-4150PDE M5 screw Grounding term inal (M5 screw) W/T3 V/T 2 U/T1 PC/- PB PA/+ PO T/L3 S/L2 R/L1 M4 slotted head screw Grounding term inal (M6 screw) VFPS1-4185PLE, 4220PLE Grounding capac itor[...]

  • Page 14

    E6581429 A-8 1 VFPS1-4185PDE, 422 0PDE M6 sc rew Grounding term inal(M5 screw ) W/T3 V/T2 U/T1 PC/- PB PA/+ PO T/L3 S/L2 R/L1 Grounding term inal(M6 screw ) M5 slotted head screw VFPS1-4300PLE Grounding capac itor switching switch M10 hexagon socket set screw Grounding term i nal (M10 hexagon socket set sc rew) PA/+ PO Grounding term i nal(M5 screw[...]

  • Page 15

    E6581429 A-9 1 VFPS1-4370PLE, 4450PLE Grounding cap acitor sw itc hing sw itc h M10 hexagon socket set screw Grounding term i na l (M10 hexagon socket set sc rew) PA/+ PO Grounding term i nal(M 5 screw) VFPS1-4370PDE, 445 0PDE M6 slotted head screw M10 hexagon socket set screw Grounding term inal (M10 hex agon socket set screw) PA/+ PO Grounding te[...]

  • Page 16

    E6581429 A-10 1 VFPS1-4550PDE~4900PDE M20 hexagon socket hea d cap screw M16 hexagon socket set screw grounding term inal(M16 hex agon socket set screw ) PA/+ PO grounding term i na l(M8 screw) PC/- PB PE PE T/L3 S/L2 V/T 2 U/T1 R/L1 W/T3 Following powe r t erminals are cage type ones. - Input terminals of VFPS1-4007PDE to 4220PDE - All power termi[...]

  • Page 17

    E6581429 A-1 1 1 1.3.2 Detaching the cov er Danger Mandatory • Never remove the f ront cover while power is on or with in 15 minutes after power off. Never turn on the power while the front cover is open. Circuit boards are e xposed when the front cover is removed and c ont act with them will result in electri c shock . • The following steps mu[...]

  • Page 18

    E6581429 A-12 1 Q Charge lam p Charge lamp is inside the unit front cover open. Never remove the f ront cove r while power is on or within 15 minut es after power off, nor turn on the power while the front cover is open. They can result in electric sho ck. Location of c harge lamp depends on type form. 1.3.3 Grounding capacitor s witching method Th[...]

  • Page 19

    E6581429 A-13 1 Q VFPS1-4300PLE~4 900PL E A switch or switches enable to reduce grounding capacitance. Q VFPS1-4007PDE~4220PDE There is no switch. Q VFPS1-4300PDE~4900PDE A switch enables to reduce grounding capacitance. 1.3.4 In case of adopting externa l braking resisto r (Optional) T o wire for external braking re sistor , an atte ntion is neede[...]

  • Page 20

    E6581429 A-14 1 1.4 No t es on the ap p lication 1.4.1 Installation Q Inst allation env ironment • Operate in areas where ambient temperature ranges from –10°C to 50°C. Where ambient temperature will rise abo ve 40°C, derating of rated current is ne eded. • Install the inve rte r in a well-ventilated place and mount it on a flat metal plat[...]

  • Page 21

    E6581429 B-1 2 2. Connection of equipm ent 2.1 Cautions on wiring Q Wi r in g • Following power terminals a re cage type ones. - Input terminals of VFPS1-4007PDE to 4220PDE - All power terminals of VFPS1 -4300PLE to 4900PLE, VFPS1-4300 PDE to 4900PDE For tightening to rq ue and cable s tripping length, refer to 1.3.1 2). • For power te rminal o[...]

  • Page 22

    E6581429 B-2 2 2.2 Standard conn ections [St andard connection diagram – s ink logic] The figure below show s an example of typical wiring in the ma in circuit 200V 0.4-45kW/400V 0.75-75kW inv erter. This inverte r has followin g three settin g/monitor mod e s. *1: A DC reacto r (DCL) is incorporated in the position sho wn the figure above. Exte [...]

  • Page 23

    E6581429 B-3 2 [St andard connection diagram – so urce logi c] The figure below show s an example of typical wiring in the ma in circuit 200V 0.4-45kW/400V 0.75-75kW inv erter. This inverte r has followin g three settin g/monitor mode s. *1: A DC reacto r (DCL) is incorporated in the position sho wn the figure above. Exte rnal DC reactor cannot b[...]

  • Page 24

    E6581429 B-4 2 2.3 Description of terminals 2.3.1 Main c ircuit termin als This diag ram sh ows an ex ample of w iring of the mai n circui t. Use opt ions i f necess ary . Q Power supply and motor connections Power suppl y S/L2 T/L3 Moto r No-fus e breaker Connect the power cables to RL1 , S/L2, and T/L3 . Connect the motor cables to U/T1, V/T2 and[...]

  • Page 25

    E6581429 C-1 3 3. Operations 3.1 Sett ings to be made at first power on When the inverter is p owered on at the first time after purcha se, the Language selection windo w shown below appears on the LCD panel. In this window , s elect the langua ge you want to displa y on the screen. 1. The Language Selection window appears This window appears only [...]

  • Page 26

    E6581429 C-2 3 3.2 Setting/ monito r modes This inverter has following three setting/monitor modes. (1) T op View Mo de When the inverter is p owered on, it enters this mode first. The top window displays the operating statu s. In this mode, you can set a panel operation frequency, use a function key as the EASY key , and so on. ⇒ Refer to “3.3[...]

  • Page 27

    E6581429 C-3 3 3.3 Operation in T op View Mode When the inverter is p owered on, it enters this mode first, which allows you to monitor the operating status , set an operation frequency , use EASY key , and switch between lan guages. When Panel Jog Run is selected, a jog run frequency also can be specified in this mode. Q Explanation of th e top w [...]

  • Page 28

    E6581429 C-4 3 2. A fter selecting the pos ition of a figure you want to change, specify /confirm a value with the cont rol dial. (In this example, 30.0 Hz is specified.) Functio ns of func tion keys The functions k eys allow you to se lect the position or de cimal place of each figure (opera tion frequency) you want to incremen t o r decrement wit[...]

  • Page 29

    E6581429 C-5 3 (2) Loca l / Re mo te ke y f u nc ti on • “Loc/ Rem ” i s displayed. ([F1] key is in OFF State) In this state, remote controlled ope ration via terminal board is available. • If the [F1] ke y is pressed while “Loc/ Rem ” is d isp la yed, it tu rns to “ Loc /Rem ”. ([F1] key is in ON S tate) In thi s st ate, l ocal o p[...]

  • Page 30

    E6581429 C-6 3 1. Press the [F4] key to carry out jog run. The jog run frequenc y is displayed on the screen. (In this example, the operation frequency is set at 5.0 H z.) Operation conti nues as long as the [F4] key is pressed, and it stops when the [F4] key is released. Functio ns of func tion keys : Switch es between Quick mode and Standard Sett[...]

  • Page 31

    E6581429 D-1 4 4. Searching and setting p arameters In the Parameter Setu p Mode, you can set basic parameters and extended parameters. This mode also al lows you to use the history function (parameter “ auh ” in the manual E6581386) and the changed parameter search function (parameter “ gru ” in the manual E6581386) easily by simply select[...]

  • Page 32

    E6581429 D-2 4 4.2 Settin g a ba si c paramet e r When Quick mode is sele cted using the EASY key function, skip step 1. Go straight to step 2. 1. Select/confi rm “Basic p arameters” using the control dial . The Basic Paramete rs window appears. Functio ns of func tion keys : Goes to the T op View M ode. : Displays the previous window. : Displa[...]

  • Page 33

    E6581429 D-3 4 3. Using the control d ial, select/confi rm an item or specify /confirm a value. (In this example, “Panel / LCD-optio n” is selec te d and c onfirm ed or frequ enc y of 90.0Hz is specified and confirmed.) When the change you made is saved, the title of the parameter stops blinking and the s creen returns to the previous window . [...]

  • Page 34

    E6581429 D-4 4 4.4 Searching for parameters who se setting has been chan ged (Changed Para meters) This function displa ys parameters whose current settings a re dif ferent from thei r d efault settings, and their present settings. 1. Select/confirm “Changed Parameters” using th e control dial. The Changed Parameters window appears. Functio ns [...]

  • Page 35

    E6581429 E-1 5 5. Monitoring the operation st atus In the S tatus Monitor Mode, you c an monitor various kinds of st atuses and information, such as the operating sta tus of the inv erter , information on the termi nal board, an d trip informati on. Functions of function keys : Goes to the T op View Mode. : Displays the previous window . : Displays[...]

  • Page 36

    E6581429 E-2 5 5.1 Displaying det ails of an item monitored 1. Select/confirm the desired it em using the control dial. (Ex. Select/confirm “Output current”) The monitor w indow of the it em selected ap pears. * Depending on t he item sel ected, no monit or window may be displayed. Functions of function keys : Goes to the T op View Mode. : Goes[...]

  • Page 37

    E6581429 F-1 6 6. List of function k ey functions Each function key is corresponding to the function w hose abbrevia ti on or graphic s y mbol is displayed at the bottom of the window and over t he key . And by pressing a f unction key , correspond in g function is performed. Here are the funct ions keys available and th eir f unctions. Display Fun[...]

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    E6581429 G-1 7 7. Measures to satisfy the st andards 7.1 How to cope w ith the CE standar ds 7.1.1 Measures to satisfy the EMC directive Concr ete mea sures to EMC di rectiv e are s hown be low . (1) This inverter installs a EMC filter inside. So the conducted and radiated noise can be reduced. EMC direct ive compliance Requi rements Inverter type [...]

  • Page 40

    E6581429 G-2 7 Q Ex. Countermeasure – in verter w iring PLE - type PDE - type Power supply wiring (Shielded cables) Power supply wiring (Shielded cables) R / L 1 , S / L 2 , T / L 3 M o t o r w i r i n g ( S h i e l d e d c a b l e s ) R / L 1 , S / L 2 , T / L 3 M o t o r w i r i n g ( S h i e lded cables) (Fix with nonmetal cable gland) U/T1, V[...]

  • Page 41

    E6581429 G-3 7 Q Wiring por t pla te PLE – type PDE - type A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm) J (mm) 4007PLE~4022PLE 97.5 97.5 84 91.5 83 74 20.5 (20.7) 25.5 (22.8) 16.5 (18.8) 4037PLE, 4055PLE 1 11.5 1 1 1.5 84 91.5 83 74 20.5 (20.7) 25.5 (22.8) 16.5 (18.8) 4075PLE, 41 10PLE 1 17.9 1 17.9 78.5 86.5 98 93 20.5 (20.7) 25.5 (22[...]

  • Page 42

    E6581429 G-4 7 7.2 Measurement s to be taken to satisfy the UL/CSA sta ndards 7.2.1 Caution as to periphera l devices When installing a no-fuse c ircu it breaker or a fuse box on the p rimary side of the inverter, use UL-certified one. The UL certification test on this in verter was conducted under the AIC* conditions shown in table be lo w (*: cur[...]

  • Page 43

    E6581429 H-1 8 8. Selection of peripheral devices 8.1 Sele c tion of wiring mat e ri al s and de vic e s Wir e si z e Main circ uit Input terminal (R,S,T) Output terminal (U,V ,W ) DC terminal (optional) Brakin g resist or / Braking unit (Optional) Earth cable Applicable moto r (kW) Invert er ty pe fo rm AW G m m 2 AW G m m 2 AW G m m 2 AW G m m 2 [...]

  • Page 44

    E6581429 H-2 8 Q Selection of wiring equipment No-fuse breaker (MCCB) Magnetic contactor (MC) Applicable motor (kW) Inve rter type form Input current [A] Rated current [A] Rated current [A] AC-1 0.75 VFPS1-4007PLE/PDE 1.8 4 25 1.5 VFPS1-4015PLE/PDE 3.5 6.3 25 2.2 VFPS1-4022PLE/PDE 5 10 25 3.7 VFPS1-4037PLE/PDE 8.8 14 25 5.5 VFPS1-4055PLE/PDE 1 1.4 [...]

  • Page 45

    E6581429 I-1 9 9. T able of parameters For parameters, refer t o the instruction manual E6581386. Ho wever , for totally enc losed box type drives, only following points are different. Title Communication No. Fun ct ion Adjustment range CF 0300 PW M carrier frequency 1.0~16.0kHz *1 *1: Although instruct ion manual E6581386 describes that the carrie[...]

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  • Page 47

    E6581429 J-1 10 10. Specifi cations 10.1 Models and their st andard specifications 1) S tandard specifications Item Specif ication V oltage class 400V class Applicable motor (kW) 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 Applicable motor (HP) 1 2 3 5 7 . 5 1 01 52 02 53 04 05 06 07 5 1 0 0 1 2 5 Ty pe VFPS1- PLE type 4007PLE 4015PLE [...]

  • Page 48

    E6581429 J-2 10 2) Common specification Item Specif ication Control system Sinusoidal PWM control Output voltage adjustment Main circuit voltage feedback control. (Sw itchable between automatic adjustment/ fix/control off) Output frequency range Setting between 0.01 to 500Hz. De fault max. frequency is set to 0.01 to 60Hz. Maximum frequency adju st[...]

  • Page 49

    E6581429 J-3 10 (Con tinued) Item Specifica tion Alarms Stall prevention du ring operation, overload limit, ov erload, undervoltage on power source side, DC circuit undervoltage, setting e rror , in retry , upper limit, lower limit. Causes of failures Overcurrent, overvoltage, fin overheat, short circui t on the load side, ground fault on the load [...]

  • Page 50

    E6581429 J-4 10 10.2 Out side dimensions and mass Q Out side dimensions and weight Dimensions (mm) Applicable motor (kW ) Applicable motor (HP) Inverter type W H D W 1 H1 Drawing Approximate mass (kg) [Note 1] 0.75 1 VFPS1-4007PLE(PDE) 1.5 2 VFPS1-4015PLE(PDE) 2.2 3 VFPS1-4022PLE(PDE) 240 490 261 200 476 A 13(15) 3.7 5 VFPS1-4037PLE(PDE) 5.5 7.5 VF[...]

  • Page 51

    E6581429 J-5 10 Fig. C Fig. D Fig. E Fig. F[...]

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    E6581429 J-6 10 Fig. G Fig. H[...]