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Table of contents for the manual
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Page 1
C e r a m i c a M a n h a t t a n B al a nc e d F lu e With upgradeable control valve I ns t r uc t io n s f or Us e , I ns t a ll a ti o n a nd Se r v ic i ng Fo r use in GB , IE (G rea t Bri ta in and Ei re ) PR0848 Issue 2 (February 2007) I M P O R T A N T Do not attempt to burn rubbish in this fire. This stove must only be operated with the doo[...]
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Page 2
2 CONTENTS COVERING THE FOLLOWING MODELS CEREMICA MANHATTAN - 8537 A/B/C LUC & P8537 A/B/C LUC PAGE APPLIANCE COMMISIONING CHECKLIST 3 USER INSTRUCTIONS 4 INSTALLATION INSTRUCTIONS 8 Technical Specifications 8 Site Requirements 9 Installation 13 Commissioning 19 SERVICING INSTRUCTIONS 20 Servicing Requirements 20 Fault Finding 20 How to replace[...]
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Page 3
3 FLUE CHECK PASS FAIL 1. Flue is correct for appliance 2. Flue flow test N/A 3. Spillage test N/A GAS CHECK 1. Gas soundness & let by test 2. Standing pressure test mb 3. Appliance working pressure (on High Setting) mb NB All other gas appliances must be operating on full MTM fires only. Setting Pressure High-mb Low-mb 4. Gas rate m 3 /h 5. Do[...]
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Page 4
2.4 Ensure that the right hand control knob is pointing to off ( ). 2.5 Press in the right hand control knob and rotate it anticlockwise until a click is heard (keep pressing in) and the knob is pointing to pilot ( ). The pilot should now light. If the pilot has not lit, repeat the procedure until it does. 2.6 Keep the control knob pressed in for 1[...]
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Page 5
7.2 Place log B on the left hand side of the burner with the location bar on the underside of the log fully located in the long slot of the burner. Make sure the log is as far to the left as possible. See diagram 3. 7.3 Place log C on the right hand side of the burner with the location bar on the underside of the log fully located in the long slot [...]
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Page 6
6 7.4 Place log D across from the rear log A to log B on the left- hand side. There are cut-outs in both logs for location. See diagram 5. 7.5 There are two ash panels which lay across the front of the burner skin. Place the panel with the flat edge facing the left side of the firebox. There are location holes on this log which fit over the screw h[...]
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Page 7
7 INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION COVERING THE FOLLOWING MODELS: CERAMICA MANHATTAN - 8537LUC & P8537LUC Model Gas Gas Working Aeration Injector Gas Rate Input kW (Gross) Country CAT. Type Pressure m 3 /h High Low 8537LUC I 2H Natural 20 mbar Ø 1 x 14.5 375 0.600 6.4 3.6 GB, IE (G20) P8537LUC I 3P Propane 37 mbar Ø 2 x 12 16[...]
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Page 8
8 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1. FLUE AND CHIMNEY REQUIREMENTS NOTE: This appliance can only be installed in conjunction with the flue supplied. 1.1 The flue must be sited in accordance with BS5440: Part 1 (latest editon). See diagram 1. 1.2 Any terminal which is less than 2 metres above any access (level ground, balcony or above a [...]
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Page 9
9 1.2 REAR FLUE 8526 Terminal dimensions: 395 x 200 x 200 mm (H x W x D) Cut to length as required on site. Guard Supplied. 1.3 TOP EXIT Two types of top exit flue terminal are available, horizontal and vertical. For a horizontal terminal, decide on the terminal position and measure the height from the top of the appliance to the centre of the requ[...]
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Page 10
10 1.5 TOP FLUE UP & OUT WITH ADDITIONAL BEND Any additional bend may be used on the horizontal section (either 45° or 90°) but the overall horizontal flue run will be reduced. Refer to diagram 4. 1.6 TOP FLUE VERTICAL KIT (8524/8524AN) - ALL APPLIANCES Vertical from the top of the appliance. (See diagram 5). A minimum vertical rise of 3m (9&[...]
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Page 11
4.4 The above dimensions provide adequate clearance at the side and rear of the fire so that the controls can be reached. 5. TIMBER FRAMED BUILDINGS 5.1 It will be necessary to provide additional clearance when the fire passes through a wall containing any combustible materials as so to prevent a fire hazard. 5.2 The hole through which the flue wil[...]
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Page 12
12 IMPORTANT: ENSURE THAT THE APPLIANCE IS CORRECTLY ADJUSTED FOR THE GAS TYPE AND CATEGORY APPLICABLE IN THE COUNTRY OF USE. REFER TO DATABADGE AND TECHNICAL SPECIFICATIONS OF THIS BOOKLET. FOR DETAILS OF CHANGING BETWEEN GAS TYPES REFER TO SECTION 10, REPLACING PARTS. 1. CONTROL UPGRADE 1.1 This stove is fitted with a control valve that can be ea[...]
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Page 13
13 3.1.5 To set the flue length, measure the total wall thickness, then add 65mm. This total flue length will give the minimum clearance of 50mm between the rear of the stove and the wall. To cut the flue to length using a hacksaw, first insert the square cardboard fitment into the flue. This will support the inner flue. Cut through the flue and fi[...]
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Page 14
14 INSTALLATION INSTRUCTIONS INSTALLATION 3.1.7f Remove the cast iron door using the tool provided and carefully place to one side. Gently position the front ceramic panel so that the side panels locate inside the returns on the front panel. Engage the bolt heads in the brackets on the back of the panel and gently slide into place so that the ceram[...]
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Page 15
15 INSTALLATION INSTRUCTIONS INSTALLATION 3.2 TOP EXIT 3.2.1 There are two types of top exit flues available, one with a vertical terminal, the other with a horizontal terminal. Minimum and maximum flue lengths are shown in Diagram 3 under Site Requirements, 1.4. There is an optional decorative collar, part No. 8548, to cover the gap between the to[...]
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Page 16
16 INSTALLATION INSTRUCTIONS INSTALLATION 3.2.6 To determine the length of the terminal flue section measure from the outside of the wall to the stop on the 90° elbow. Horizontal flue sections may fitted between the elbow and the terminal section. See diagram 12. 3.2.7 Once the length of the terminal has been obtained, mark the flue all the way ro[...]
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Page 17
5. FUELBED ARRANGEMENTS Remove the cast iron door using the tool provided. The main ceramic components are inside the firebox. NOTE: THE CAST IRON DOOR IS HEAVY, TAKE EXTREME CARE WHEN HANDLING TO AVOID DAMAGING THE OUTER CASING. The fuel bed consists of 5 logs and 2 ash panels. The logs have letters A,B,C,D and E moulded into them for identificati[...]
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Page 18
18 INSTALLATION INSTRUCTIONS INSTALLATION 5.4 Place the second ash panel to the right of the first, with the pointed end of the panel fitting into the V shape. This panel should locate on the screw holes of the burner skin. Ensure that both logs are horizontal to the burner ports. 5.5 Place log E across from the rear of log A to log C on the right [...]
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Page 19
1. COMMISSIONING 1.1 Having run the gas supply to the stove, PURGE THE SUPPLY PIPE, this is essential to expel any debris that may block the gas controls. Connect the gas supply to the 8mm compression elbow at the RH rear corner of the stove, see diagram 1. 1.2 Connect a suitable pressure gauge to the test point located on the inlet fitting, and tu[...]
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Page 20
20 1. SERVICING REQUIREMENTS This appliance must be serviced at least once a year by a competent person. All tests must be serviced by best practice as described by the current CORGI recommendations. 1.1 Before any test are undertaken on the appliance, conduct a gas soundness test for the property to ensure that there are no gas leaks prior to star[...]
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Page 21
21 SERVICING INSTRUCTIONS SERVICING / FAULT FINDING CHARTS NO SPARK IGNITION FUNCTIONAL CHECK 2 Ensure there is no debris around the pilot assembly, (e.g. coal, soot etc.) which could short the spark, clear the area. From Ignition Fault Finding Chart Part 1. Consult the Users Instructions, retry. Operate the valve to light the pilot, does the valve[...]
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Page 22
22 SERVICING INSTRUCTIONS REPLACING PARTS 1. GENERAL 1.1 All principal components can be replaced without removing the stove from its installation, although it is essential that the gas supply to the appliance is turned off at the isolation device before proceeding further. 1.2 If, for any reason, the flue has to be removed from the stove, the seal[...]
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Page 23
23 SERVICING INSTRUCTIONS REPLACING PARTS 3.4 To remove the pilot injector, undo the compression nut on the pilot feed pipe and withdraw the injector which will be hooked onto the olive. When replacing an injector always make sure it is hooked onto the olive before inserting it into the pilot burner. See diagram 4. 3.5 To remove the electrode, disc[...]
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Page 24
24 SERVICING INSTRUCTIONS REPLACING PARTS 4.3 To release the right hand side of the control cover insert the narrow blade screwdriver into the slot shown in diagram 9. Lever it gently and pull from the right hand side at the same time. The cover will now come off, there is a small cylindrical metal spacer inside the cover, this must be kept and rep[...]
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Page 25
25 SERVICING INSTRUCTIONS REPLACING PARTS 8.4 Holding the injector with a spanner, undo the feed pipe. NOTE: THE ORIENTATION OF THE INJECTOR. 8.5 Reassemble in reverse order, turn on the gas supply and check for any leaks. 9. PRIMARY AERATION PLATE 9.1 Turn the gas supply off at the isolation device. 9.2 Refer to section 2 to remove the main burner[...]
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Page 26
26 SERVICE RECORDS 1ST SERVICE Date of Service:........................................................................... Next Service Due:....................................................................... Signed:........................................................................................ Dealer's Stamp/CORGI Registration Num[...]
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Gazco Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG Tel: (01392) 261999 Fax: (01392) 444148 E-mail: info@gazco.com A member of the Stovax Group[...]