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Stoelting O111 manual

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Table of contents for the manual

  • Page 1

    O1 1 1 IntelliT ec Models OWNER’S MANUAL Manual No. 513588-1 Sept. 2006[...]

  • Page 2

    [...]

  • Page 3

    This manual provides basic information about the freezer . Instructions and suggestions are given covering its operation and care. The illustrations and specifications are not binding in detail. We reserve the right to make changes to the freezer without notice, and without incurring any obligation to modify or provide new parts for freezers built [...]

  • Page 4

    Safety Alert Symbol: This symbol Indicates danger , warning or caution. Attention is required in order to avoid serious personal injury . The message that follows the symbol contains important information about safety . Signal Word: Signal words are distinctive words used throughout this manual that alert the reader to the existence and relative de[...]

  • Page 5

    SECTION DESCRIPTION PAGE 1. INTRODUCTION 1.1 Description ............................................................................................................. 1 1.2 Specifications ........................................................................................................ 1 2. INSTALLATION INSTRUCTIONS 2.1 Safety Precautions ...[...]

  • Page 6

    LIST OF ILLUSTRA TIONS FIGURE TITLE PAGE 1 - 1 Model O111 Freezer .............................................................................................. 1 1 - 2 Freezer Specifications ........................................................................................... 1 2 - 1 Warning Label Locations ..................................[...]

  • Page 7

    1 SECTION 1 DESCRIPTION AND SPECIFICA TIONS 1.1 DESCRIPTION The Stoelting Optima 111 counter freezer is gravity fed. The freezer is equipped with fully automatic controls to provide a uniform product. The freezer is designed to operate with almost any type of commercial soft serve or non-dairy mix available, including ice milk, ice cream, yogurt, a[...]

  • Page 8

    2 MODEL OPTIMA 111 COUNTER MODEL GRAVITY FREEZER DIMENSIONS: Freezer: 19" (50.2 cm) wide x 31.5" (80 cm) deep x 37.5" (95.2 cm) high Crated: 28.75" (73 cm) wide x 38.75" (98.4 cm) deep x 43" (109.2 cm) high WEIGHT: Freezer: 310 lbs (140.5 kg) Crated: 380 lbs. (172.4 kg) ELECTRICAL: Description Optima 111 Voltage AC 1 P[...]

  • Page 9

    3 2.1 SAFETY PRECAUTIONS Do not attempt to operate the freezer until the safety precautions and operating instructions in this manual are read completely and are thoroughly understood. Take notice of all warning labels on the freezer. The labels have been put there to help maintain a safe working environment. The labels have been designed to withst[...]

  • Page 10

    4 2.2 SHIPMENT AND TRANSIT The freezer has been assembled, operated and inspected at the factory. Upon arrival at the final destination, the complete freezer must be checked for any damage which may have occurred during transit. With the method of packaging used, the freezer should arrive in excellent condition. THE CARRIER IS RESPON- SIBLE FOR ALL[...]

  • Page 11

    5 3.1 OPERATOR’S SAFETY PRECAUTIONS SAFE OPERATION IS NO ACCIDENT; observe these rules: A. Know the freezer. Read and understand the Operating Instructions. B. Notice all warning labels on the freezer. C. Wear proper clothing. Avoid loose fitting garments, and remove watches, rings or jewelry which could cause a serious accident. D. Maintain a cl[...]

  • Page 12

    6 A. Spigot Switch The spigot switch will automatically actuate the auger drive and refrigeration systems when the spigot is opened to dispense product. When the spigot is closed, the drive motor and compressor will remain “on” until the product in the barrel reaches the proper consistency. B. Main Freezer Power OFF-ON Switch The Main Freezer P[...]

  • Page 13

    7 The Menu Navigation Buttons allow the user to display information regarding the freezer's status of operation as well as adjust product consistency. Selection Button (SEL) The SEL button is not functional in the normal operation mode. This button is only used by service technicians for freezer calibration. Set Button (SET) Pressing this butt[...]

  • Page 14

    8 D. Clean sides of hopper, mix inlet regulator and underside of hopper cover using a sanitized soft bristle brush dipped in the sanitizing solution. (Fig. 3-4). E. After five minutes, place a bucket under the spigot and open spigot to drain sanitizing solution. When solution has drained, press the CLEAN button to stop the auger. Allow the freezer [...]

  • Page 15

    9 J. Do not operate the freezer when the MIX LOW light is on or with less than 1-3/4 inches (4.4 cm) of mix in the hopper. Refill the hopper immediately. NOTE The freezer has standby and sleep modes. When the freezer is not used, after a preset number of freezing cycles, it will enter the standby mode (fol- lowed by sleep mode) and remain there unt[...]

  • Page 16

    10 To disassemble the freezer, refer to the following steps: A. Remove hopper cover and drain tray. B. Remove the mix inlet regulator from the hopper by pulling straight up. C. Remove the front door by turning the circular knobs and then pulling the front door off the studs. D. Remove the rosette cap from the front door. Push the spigot body throug[...]

  • Page 17

    11 A. Prepare detergent water by mixing 2 oz. of Palmolive detergent or equivalent in 2 gallons of 90° to 110°F (32° to 43°C) water. Place all parts in detergent solution and clean with provided brushes. Rinse all parts with clean 90° to 110°F (32° to 43°C) water. B. Wash the hopper and freezing cylinder with the 90° to 110°F (32° to 43?[...]

  • Page 18

    12 H. Install the spigot body with o-ring into the front door from bottom (Fig. 3-11). Push straight up until the spigot is in place. I. Install the front door on the freezer. J. Install the circular knobs on the freezer studs. CAUTION Overtightening or uneven tensioning of circular knobs may cause damage to front door and cause leaking. Hand tight[...]

  • Page 19

    13 NOTE Using a SANITIZER on an unclean surface will not guarantee a clean and safe frozen dessert machine. Proper Daily Maintenance: The Only Way to Assure Food Safety and Product Quality Proper daily maintenance can involve a wide variety of products and procedures. Overall, the products and pro- cedures fall into three separate categories. (Plea[...]

  • Page 20

    14 2. Remove the drip tray by gently lifting up to disengage from the support and pulling out. Clean behind the drip tray and front of the freezer with a soap solution. D. QUARTERLY W ARNING High voltage will shock, burn or cause death. T urn off and lock out main power disconnect before ser- vicing. Do not operate machine with panels re- moved. Th[...]

  • Page 21

    15 C. Press the up arrow button ( × ) until the desired consistency setting is displayed. The higher the number, the greater the product consistency (firmness). When the digit reaches 9, pressing the up arrow button ( × ) again will change the value to 0. Press SET to save the value. The 0 setting cannot be set. D. Press the SET button once to sa[...]

  • Page 22

    16[...]

  • Page 23

    17 SECTION 4 TROUBLESHOOTING 4.1 ERROR CODES When the freezer experiences a problem, one of the following error codes will be displayed on the control panel. Each error code directs you to the system location of the malfunction. ERROR CODE MALFUNCTION 1 Soft 2 High Torque 3 Extended Run Time 4 Clean 5 Barrel Sensor 6 Hopper Sensor 7 Drive Motor 8 C[...]

  • Page 24

    18 Error Code 5 - Freezing Cylinder Sensor The Freezing Cylinder Sensor Error (E5) indicates a failure of the barrel sensor or an extreme out of range condition (< -34°F or > 99°F). If the control panel displays an E5, place the Freezing Cylinder Off-On switch in the Off position and back in the On position. If the error persists, contact y[...]

  • Page 25

    19 4.3 Troubleshooting Charts PRO BLEM PO SS I BLE CA US E REM EDY Fr eez er does not r un. 1. P o we r to fre e z e r i s o ff. 2. Fu se or cir cu it if bl own or tr i ppe d. 3 . F r e e ze - up ( a ug e r w i l l no t t u r n) . 4. H igh pressu r e cu t- ou t tr i pp ed. 5. Fron t door n ot i n place. 1. Su ppl y pow er t o f reez er . 2. R e pl [...]

  • Page 26

    20 4.3 Troubleshooting Charts - continued PROBLEM PO SSI B LE C A U S E REM EDY D ri ve belt sl i ppi ng or squeali ng . 1. Wor n driv e belt . 2. Fr eez e-u p (Au ger w i l l n ot tu rn ). 1. R eplace dr iv e bel t . 2. T u r n CLEAN -O FF- O N sw it ch t o O FF ( middl e) posi t ion for 15 m in u tes, th en r est ar t . Low over r un. 1. Au ger i[...]

  • Page 27

    21 SECTION 5 REPLACEMENT P ARTS 5.1 HOW TO ORDER PARTS To assure receipt of the proper replacement parts, supply your dealer or distributor with the following information: A . Model number of equipment. B . Serial number of model, stamped on nameplate C . Part number, part name and quantity needed. Common part names and numbers are listed in this m[...]

  • Page 28

    22 O1 1 1 REPLACEMENT PARTS[...]

  • Page 29

    23 O1 1 1 REPLACEMENT PARTS Par t Des cr i pt i on Qu a ntity 149003 Bu sh in g - Fr on t Au ger Su ppor t 1 314477 Cov er - H oppe r 1 381804 Au ger F l i gh t ( H as 5) 5 4820 19 Kn ob - Fr on t D oor ( Blac k) 2 6245 98-5 O -R i n g - S pi g ot - Black (5 Pack) 2 6246 77-5 O -R i n g - M ix I n l e t - Black ( 5 P ack) 2 6246 78-5 O -R i n g - R[...]

  • Page 30

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  • Page 31

    W ARRANTY SOFT SERVE / SHAKE FREEZERS 1. Scope: Stoelting, LLC warrants to the first user (the “Buyer”) that the freezer cylinders, hoppers, compressors, drive motors, speed reducers, auger and auger flights of Stoelting soft serve / shake freezers will be free from defects in materials and workmanship under normal use and proper maintenance ap[...]