Sterling SSK-30 manual

[...]

Please note that our address and phone information has changed. Please reference this page for updat ed contact information. These manuals are obsolet e and are provided only for their technical information , data and capacities. Portions of these manuals detailing procedures or precautions in the operation, inspection, main tenanc e and repair of [...]

[...]

Ster ling Ma te rial Pro cess ing re tains all rights to change the in for ma tion in these op er at ing in struc tions at any time with out no tice. We as sume no li a bil ity for any er rors or di rect or in di rect dam age re sult ing in con - text with these op er at ing in struc tions. Copying, trans la tion or pub li ca tion in any form ex ce[...]

Ta ble of con tents 1. Safety in struc tions ............................................5 1.1. Warn ings and sym bols ..................................6 1.2. Ex pla na tions and in for ma t ion .............................7 1.3. For your safety ........................................8 1.4. For the safety of the equip ment ......................[...]

1. Sa fe ty in struc tions » These safety in struc tions ap ply to all per sons within the range of ac tion of the equip ment. Please in form all per sons within the range of ac tion of the equip - ment of the di rect and in di rect haz ards con nected with the equip ment. These op er at ing in struc tions are t o be used by all per sons as - sign[...]

1.1. War nings and sym bols The fol low ing warn ings and sym bols are used in these op er at ing in struc tions: » This sym bol in di cates dan ger to life! Fa tal or se ri ous in jury is pos si ble if the cor re spond ing in struc tions, reg u la tions or warn - ings are not ob served. L This sym bol in di cates that se ri ous in jury is pos si [...]

1.2. Ex pla na tions and in for ma ti on Var i ous terms and des ig na tions are used fre quently in these op er at ing in struc - tions to en sure clar ity. There fore please not e that the terms used in the text stand for the cor re spond ing ex pla na tions listed be low. · Equip ment “Equip ment” can mean an in di vid ual unit, a ma chine [...]

1.3. For your sa fe ty · It is ab so lutely nec es sary that you ob serve the op er at ing in struc tions for the cor - re spond ing con vey ing sys tem . · The de vice is in tended ex clu sively for con vey ing plas tic gran ules and regrind. Any other us age is not per mit ted. · This de vice is not suit able for pro cess ing foods. · Be fore[...]

2. In stal la ti on in stru c tions » These in stal la tion in struc tions are in tended for per sons with skills in elec tri cal and me chan i cal ar eas due to their train ing, ex - pe ri ence and re ceived in struc t ions. Per son nel us ing these in stal la tion in struc tions must be in - structed in the reg u la tions for the pre ven tion of[...]

2.1. Trans port For trans port, only the ap pro pri ate lift ing gear should be used (e. g. fork lift or work shop crane). » Ob serve the car ry ing ca pac ity of the lift ing gear. Ob serve the safety in struc tions for the han dling of lift ing gear. 2.2. Set-up The ar range ment of the hop per load ers may vary de pend ing on the type of de - v[...]

Please check that all con nect ing points are tight to en sure that the con vey ing performance is not im paired. It should more over be ob served , par tic u larly if cus tom pro duced con nect ing parts are used , that the ma te rial dis charged from the hop per loader must nei ther get into the open nor must it clog the fil ter sur faces ( ob se[...]

2.3. Com pres sed-air supp ly (only w ith com pres sed-air val ves) For op er at ing the con trol valves, a com pressed-air sup ply is nec es - sary. Check com pressed-air pip ing for cor rect in stal la tion and as sem bly. Check fit tings, length and qual ity of the hose con nec tions for agree - ment with re quire ments. The op er at ing pres su[...]

2.4. Elec tri cal con nec ti on » The elec tri cal con nec tion may only be car ried out by trained per - son nel. Other per sons are not per mit ted to carry out t he elec tri cal con - nec tion. The rules of the lo cal elec tric ity board m ust be ob served. Be fore be gin ning the elec tri cal con nec tion, make sure that the mains volt age and[...]

6 2 6 - 3 M S SSK-30 In stal la ti on in struc t ions 14 Sonde S + - ZKW - A + SV - PE + Binders on the card 1 2 3 4 5 6 Pin con nec tion con nect ing plug “con veyor con trol” 1 KL (= flap switch) 2 bridged with 4 3 SV (= di a phragm valve) 4 bridged with 2 5 + 24 V 6 0 V 7 PE[...]

3. Functio nal des crip t i on The con veyor hop per is used for the au to matic con vey ance of fr eely flow ing plas - tic gran ules. The hop per can only func tion in con nec tion with a vac uum con veyor plant. The hop per works with out a fil ter. De pending on the type of valve, the shut -off valve of the vac uum line is op er ated with com p[...]

4. Main ten an ce » This chap ter is in tended for per sons with skills in elec tri cal and me chan i cal ar eas due to their train ing, ex pe ri ence and re ceived in struc tions. Per son nel us ing the in struc tions in this chap ter m ust be in - structed of the reg u la tions for the pre ven tion of ac ci dents, the op er at ing con di tions a[...]

L Dis con nect the equip ment from mains sup ply be fore st art ing main te nance pro ce dures to en sure that it can not be switched on un in ten tion ally. Depressurize all com pressed air pip ing of the equip ment be - fore start ing main te nance work. F Please ob serve the main te nance in ter vals. Be fore start ing main te nance work, clean [...]

4.1. Main ten an ce in ter vals Dai ly: check war ning signs on equip ment for good le gi bi li ty and com ple te ness. with com pres s ed-air val ve: check the oil le vel in the oi ler emp ty the wa ter se pa ra tor check the ope ra ting pres su re in the fac to ry duct work sys tem (max. 6 bar sys tem over pres su re) every six months: check all [...]

4.2. Ser vi cing the hop per loa der & In di vid ual hop pers can also be main tained dur ing op er a tion. How ever, Ster ling rec om mends that you switch off the con - vey ing plant for all ty pes of work on the hop per. Switch off the hop per by means of the on/off switch ( A) on the con nec tion hous - ing. Wait un til the con vey ing pro [...]

De pres su rise the com pressed-air line to the hop per (only with com pressed-air valve). Dis as sem ble the ma te rial line on the lat eral in let of the hop per. Re move the con nect ing plug (B) “con veyor con trol” on the con nec tion hous ing of the hop per. Dis as sem ble the hop per. 6 2 6 - 3 M S SSK-30 Main ten an ce 20[...]

4.2.1. Re pla cing the non re turn val ve sea ling ring Open the ten sion ring (A). Re move the hop per lid. Draw the old seal ing ring off t he noz zle (B). In stall the new seal ing ring. Ob - serve the di rec tion of in stal la tion (C). Mount the hop per lid. Close the ten sion ring (A). In stall the hop per loader. & Part num ber seal ing [...]

4.2.2. Re pla cing the out let flap sea ling Re move the con nect ing plug “flap switch” (A) fr om the con nec tion hous ing of the hop per. Re move the t en sion ring (B) and the seal ing ring on the hop per loader. Re move the up per part of the hop per loader (C) from the lower part of the hop per loader (D). Re move the old out let flap sea[...]

In stall the up per part of the hop per loader (C) on the lower part of the hop per loader (D). In stall the seal ing ring and the ten sion ring (B) on the hop per loader. Con nect the con nect ing plug “flap switch” (A) to t he con nec tion hous ing of the hop per. In stall the hop per loader. & Part num ber seal ing: ID 99880 6 2 6 - 3 M [...]

4.2.3. Ad just t he flap switch Re move the con nect ing plug “flap switch” from the con nec tion hous ing of the hop per. Con nect an ohm me ter t o PINS 2 and 3 of the con nect ing plug “flap switch”. Re lease the nuts ( A) of the flap switch (B) un til the sup port can be dis placed. Open the out let flap (C) so far that the front tip of[...]

4.2.4. Clea ning the hop per loa der Open the ten sion ring (A). Re move the hop per loader lid. Check the sieve (B) within the hop - per for ma te rial res i due. For clean - ing, dis as sem ble the hop per: turn the hop per approx. 1/2 ro ta tion coun ter clock wise. Clean the sieve by means of com - pressed-air. In stall the hop per: turn the ho[...]

5. Spa re parts list 6 2 6 - 3 M S SSK-30 Spa re parts l ist 26 20 4 15 6 5 22 9 18 13, 14 21 8 21 11 3 32[...]

Pos. Part num ber De sig na ti on 3 29699 Out let flap 4 23069 Hop per with sie ve 5 26454 Flap 6 26487 Val ve 8 23092 Sea ling 9 28418 Sea ling 11 33152 Flap switch 13 31183 Fil ter 14 31182 Fil ter mat 15 84555 Con trol 18 88635 Sea ling 20 95881 Sea ling 21 84940 Ten si on ring 22 85610 Sea ling 32 99880 Sea ling 6 2 6 - 3 M S SSK-30 Spa re part[...]

6. Tech ni cal Data 6.1 Con trol Ca ble Wir ing Sche matic 6 2 6 - 3 M S CSK-30 Spa re parts l ist 28 SOL Cx-1 DEMAND RS HOPPER FULL ON/OFF (OPTIONAL) Cx-6 Cx-5 Cx-4 Cx-2 Cx-3 NOTE 1. NOTE 2. 1 6 5 4 G 3 2 +24VDC 0VDC JMP TO PIN 2 JMP TO PIN 4 DEMAND VALVE GROUND[...]