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Sterling Plumbing 822.00247.00 manual

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Table of contents for the manual

  • Page 1

    SCC 1-Pump 9-Station Controller Part Number: 882.00247.0 0 Bulletin Number: CV3-615 Effective: 10/27/05 Write Down Your Serial Numbers Here For Future Reference: _________________________ _________________________ _________________________ _________________________ _________________________ _________________________ We are committed to a continuing[...]

  • Page 2

    Please note that our address and phone i nformation has changed. Please reference this page for updated contact information. These manuals are obsolet e and are provided only for their technical inf ormation, data and capacities. Portions of these manuals detailing procedures or precautions in the operation, inspection, main tenanc e and repair of [...]

  • Page 3

    1 –Pump 9-Station Controller Chapter 1: Safety ii Shipping Information Unpacking and Inspection You should inspect your equipm ent for possible shipping damage. Thoroughl y check the equipment for any damage that m ight have occu rred in transit, such as broken or loose wiring and components, loose hardware and mounting screws, etc. In the Event [...]

  • Page 4

    1 –Pump 9-Station Controller Chapter 1: Safety iii Returns Do not return any damaged or incorrect items until you receive shipping instructions from the shipping departme nt. Credit Returns Prior to the return of any material authorization m ust be given by the manufacturer. A RMA number will be assigned for the equipment to be returned. Reason f[...]

  • Page 5

    1 –Pump 9-Station Controller Chapter 1: Safety iv Table of Contents CHAPTER 1: SAFETY ............................................................... VI 1-1 How to Use This Manual ............................................................................................ vi Safety Symbols Used in this Manual .....................................[...]

  • Page 6

    1 –Pump 9-Station Controller Chapter 1: Safety v CHAPTER 6: CONFIGURABLE SETTINGS ............................. 31 6-1 Options for Station Setup .......................................................................................... 31 6-2 Options for Pump Setup ..................................................................................[...]

  • Page 7

    1 –Pump 9-Station Controller Chapter 1: Safety vi Chapter 1: Safety 1-1 How to Use This Manual Use this manual as a guide and reference for installing, operating, and maintaining your equipment. The purpose is to assist you in a pplying efficient, proven techniques that enhance equipment productivity. This manual covers only light corrective main[...]

  • Page 8

    1 –Pump 9-Station Controller Chapter 1: Safety vii Controller Safety Tags Tag Description Tag Description Read Operation & Installation Manual High Voltage Inside Enclosure PE Protected Ear th Ground Earth Ground[...]

  • Page 9

    1 –Pump 9-Station Controller Chapter 1: Safety viii 1-2 Warnings and Precautions Our equipment is designed to provide safe and reliable operation when installed and operated within design specifications, following national a nd local safety codes. This may include, but is not limited to OSHA, NEC, CSA, SPI, and any other local, national and inter[...]

  • Page 10

    1 –Pump 9-Station Controller Chapter 1: Safety ix 1-3 Responsibility These machines are constructed for maximum operator safety when used under standard operating conditions and when recommended inst ructions are followed in the maintenance and operation of the machine. All personnel engaged in the use of the machin e should become familiar with [...]

  • Page 11

    1 –Pump 9-Station Controller Chapter 1: Safety x Operator Responsibility The operator’s responsibility does not end with e fficient production. The operator usually has the most daily contact with the equipment and intimately knows its capabilities and limitations. Plant and personnel safety is sometimes forgotten in the desire to meet incentiv[...]

  • Page 12

    1 –Pump 9-Station Controller Chapte r 2: Functional Description 11 of 38 Chapter 2: Functional Description 2-1 Models Covered in This Manual This manual provides operation, installation, and m aintenance instructions for 1-Pump, 9- Station Conveying Controllers. Model numbers are listed on the serial tag. Make sure you know the model and serial n[...]

  • Page 13

    1 –Pump 9-Station Controller Chapte r 2: Functional Description 12 of 38 2-3 Standard Features Mechanical Features Time-fill Capability. A station’s vacuum valve remains open for a specific period of tim e to allow material to be drawn in. Volume-fill Capability. The vacuum valve will close when material covers the station’s volume-fill proxi[...]

  • Page 14

    1 –Pump 9-Station Controller Chapte r 2: Functional Description 13 of 38 2-4 Optional Features Options marked with “*” indicate options that can be factory installed or retrofitted in the field. CE Package for 220/1/50 Operation. Required in Europe and other areas that need 220/1/50 supply voltage. * Remote audible/visual alarm. Alarm light a[...]

  • Page 15

    1 –Pump 9-Station Controller Chapte r 2: Functional Description 14 of 38 Safety Device Lock-Outs Some safety devices disconnect electrical energy from a circuit. T he safety devices that are used in this Controller are primarily con cerned with electrical power disconnection. WARNING! Always disconnect and lockout all electrical power and pneumat[...]

  • Page 16

    1 –Pump 9-Station Controller Chapter 3: Installation 15 of 38 Chapter 3: Inst allation 3-1 Uncrating 1-Pump, 9-Station Controllers are shipped mounted on a skid, encl osed in a plastic wrapper, and contained in a cardboard box. 1. Pry the crating away from the skid. Note: Remove the nails holding the box to the skid and lift the box off carefully[...]

  • Page 17

    1 –Pump 9-Station Controller Chapter 3: Installation 16 of 38 Connecting the Control Panel to Vacuum Hoppers Note: Wire size depends on control voltage, distance, number of vacuum hoppers, and the number of wires in each raceway. Consult a qualified electrician. 1. On 24 VDC control voltage systems, run a common +24 VDC wire and a common 0 (zero)[...]

  • Page 18

    1 –Pump 9-Station Controller Chapter 3: Installation 17 of 38 3-4 Setup This section provides the procedures for confi guring your 1-pum p, 9-station controller. Configuration of your controller includes setti ng the number of stations and pum ps, setting variables such as convey time and blow-back intervals. We recommend that you carry out these[...]

  • Page 19

    1 –Pump 9-Station Controller Chapter 3: Installation 18 of 38 Viewing System Status The station and pump status screen (Shown belo w) can be viewed by pressing the F2 key on the controller keypad. Figure 3: Status Screen This screen will show whether stations 1-9 a nd the pump (shown in the bottom right of the screen- “P1”) are Ready or Offli[...]

  • Page 20

    1 –Pump 9-Station Controller Chapter 3: Installation 19 of 38 Station Setup To set the station settings and features of your conveying system, press the F4 key on the controller keypad while in the Main Menu screen. The initial (of three) Station Setup screen will be shown (below): Figure 6: Initial Station Setup Screen This screen will allow you[...]

  • Page 21

    1 –Pump 9-Station Controller Chapter 3: Installation 20 of 38 Entering Values Into Controller Fields When it is necessary to change the settings for a particular feature, you will need to do the following: 1. Use the arrow keys to select the value. 2. Select the value in the field to be changed by pressing the SET key. 3. Press the numbers you wa[...]

  • Page 22

    1 –Pump 9-Station Controller Chapter 3: Installation 21 of 38 Second Station Setup Screen Once the settings have been entered into th e initial Station Setup Screen, press F3 to access the next set of configurable station settings. The second station setup screen (Figure 8) will be shown. Figure 8: Second Station Setup Screen This screen will all[...]

  • Page 23

    1 –Pump 9-Station Controller Chapter 3: Installation 22 of 38 Third Station Setup Screen Once the settings have been entered into th e second Station Setup Screen, press F3 to access the next set of configurable station settings. The third station setup screen (Figure 9) will be shown. Figure 9: Third Station Setup Screen This screen will allow y[...]

  • Page 24

    1 –Pump 9-Station Controller Chapter 3: Installation 23 of 38 Pump Setup To set the pump settings and features of your conveying system, press the F5 key on the controller keypad while in the Main Menu screen . The initial (of three) Pump Setup screen will be shown (below): Figure 10: Initial Pump Setup Screen This screen will allow you to set th[...]

  • Page 25

    1 –Pump 9-Station Controller Chapter 3: Installation 24 of 38 Second Pump Setup Screen Once the settings have been entered into the initial Pump Setup Screen, press F3 to access the next set of configurable pump settings. The second pump setup screen (Figure 11) will be shown. Figure 11: Second Pump Setup Screen This screen will allow you to set [...]

  • Page 26

    1 –Pump 9-Station Controller Chapter 3: Installation 25 of 38 Third Pump Setup Screen Once the settings have been entered into the second Pump Setup Screen, press F3 to access the next set of configurable pump settings. The third pump setup screen (Figure 12) will be shown. Figure 12: Third Pump Setup Screen This screen will allow you to set the [...]

  • Page 27

    1 –Pump 9-Station Controller Chapter 3: Installation 26 of 38 System Setup To set the system settings and features of your conveying system, press the F6 key on the controller keypad while in the Main Menu screen. The initial (of three) System Setup screen will be shown (below): Figure 13: Initial System Setup Screen This screen will allow you to[...]

  • Page 28

    1 –Pump 9-Station Controller Chapter 3: Installation 27 of 38 Second System Setup Screen Once the settings have been entered into th e initial System Setup Screen, press F3 to access the next set of configurable system settings. The second system setup screen (Figure 14) will be shown. Figure 14: Second System Setup Screen This screen will allow [...]

  • Page 29

    1 –Pump 9-Station Controller Chapter 4: Operation 28 of 38 Chapter 4: Operation 4-1 Overview Your 1-pump, 9-station controller electrically controls valves and solenoids to convey material from a central location to individual stations as needed. The controller senses demands for material at the stations and r esponds to the demands in a timely f[...]

  • Page 30

    1 –Pump 9-Station Controller Chapter 4: Operation 29 of 38 Pump Fault If the pump verify signal is not present after the pump is started, the alarm horn/light will activate. The pump will be stopped and set to an offli ne condition. The Status screen will display “PMP FLT.” Pressing F2 while the status screen is displayed will silence the ala[...]

  • Page 31

    1 –Pump 9-Station Controller Chapter 5: Maintenance 30 of 38 Chapter 5: Maintenance No Periodic maintenance is required on this unit.[...]

  • Page 32

    1 –Pump 9-Station Controller Chapter 6: Configurable Settings 31 of 38 Chapter 6: Configurable Settings This section describes the proper setup of the 1-pump, 9-station control system parameters. These parameters are operator changeable; however, these items sh ould require setup only during the initial installation. Only authorized personnel sho[...]

  • Page 33

    1 –Pump 9-Station Controller Chapter 6: Configurable Settings 32 of 38 6-2 Options for Pump Setup The ramp time represents the amount of time it takes for the vacuum blower to come up to full speed once it has been turned on. The ra mp down time represents the amount of tim e it takes the blower to stop on ce it has been turned off. The ramp up t[...]

  • Page 34

    1 –Pump 9-Station Controller Chapter 7: Troubleshooting 33 of 38 Chapter 7: T roubleshooting 7-1 General Troubleshooting Problem Possible Cause Solution The control panel is not turned on. Turn on the control panel. The external disconnect (recommend ed) in the dedicated circuit is open (off). Close the switch (on). Fuse/circuit breaker in the po[...]

  • Page 35

    1 –Pump 9-Station Controller Chapter 7: Troubleshooting 34 of 38 7-2 Alarms The format for all station alarms is “Station n [alarm text],” for example, “Station 9 receiver low level.” The format for all pump alarms is “Pump n [alarm text].” Any alarm that does not start with “Station” or “Pump” is a system alarm. The following[...]

  • Page 36

    1 –Pump 9-Station Controller Chapter 8: Appendix 35 of 38 Chapter 8: Appendix 8-1 Warranty Unless otherwise specified, this product includes a Standard ONE YE AR PARTS AND LABOR WARRANTY. Warranty Specifications The manufacturer hereby expressly warrants all equipment manufactured by it to be free fro m defects in workmanship and material when us[...]

  • Page 37

    1 –Pump 9-Station Controller Chapter 8: Appendix 36 of 38 Warranty Liabilities THE COMPANY EXPRESSLY DIS CLAIMS ANY AND ALL LIABILITY FOR ANY SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES OR EXPENSES THAT RESULT FROM THE USE OF THIS PRODUCT. Some states do not allow the exclusion or limitation of special, consequential or incide ntal damages, so t[...]

  • Page 38

    1 –Pump 9-Station Controller Chapter 8: Appendix 37 of 38 8-3 Drawings and Diagrams Figure 1: 1-Pump 9 Station Controller Also, review electrical drawings supplie d in the packet with the manual. 8-4 Spare Parts List Quantity Part Number Description 2 A0569870 Relay 2 A0569859 Air Grill with Filter 1 A0540997 Fuse, MDL –1 1 A0542210 Fuse, M DL [...]

  • Page 39

    1 –Pump 9-Station Controller Chapter 8: Appendix 38 of 38 8-5 Controller Identification (Serial Number) Tag (Located on the side of the controller box) 8-6 Technical Assistance (Contact Information) Parts Department Call toll-free 7am–5pm CST [ 800 ] 423- 3183 or call [414] 354-0970, Fax [414] 354-6 421 The ACS Customer Service Group w ill prov[...]