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State Industries SUF100150 manual

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Table of contents for the manual

  • Page 1

    1 PRINTED 050 9 198152-00 2 COMMERCIAL GAS W A TER HEA TERS FOR MODELS:  • SUF601 2 0  • SUF1 0 01 50  • SUF100199  • SUF100250  • SUF130300  • SUF130400 SER VICE HANDBOOK HIGH EFFICIENCY COMMERCIAL GAS SERIES[...]

  • Page 2

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 th ru 40 0 SE RVI CE HA ND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 1 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Qu alif i ed S ervic e Agent 198152-002 T ABLE O F C O NT EN T S INT RODUCTIO N .........................................[...]

  • Page 3

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 2 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Qu alif i ed S ervic e Agent 198152-002 INTRODUCT I ON Q U AL IF IC AT IO N S ANS I Z2 23.1 S ec 3.3.83 " Qua lif ied A[...]

  • Page 4

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 3 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 T OOLS REQUIRED ● ELECT RICAL MUL TIMET ER CAPABL E OF MEASURING CO NTINUIT Y/ OHM[...]

  • Page 5

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 4 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 GENER AL INFORMAT ION GAS PRESSU RE SPECIF ICAT I ONS I NSTA LLATI ON REQ UI RE M E [...]

  • Page 6

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 5 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 INST ALL ATION Q UICK T IPS – SUF 120 and 150 GAS PRES SURE ADJUST MENT PROCEDUR E[...]

  • Page 7

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 6 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 INSTA LLA T ION QUI CK T IP S - SUF 199 A ND 250 GA S PR ESSU RE ADJUST MENT PROCEDU[...]

  • Page 8

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 7 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 INST ALLAT ION QU ICK T IPS - SUF 3 00, 40 0 GAS PRESSUR E ADJUSTMENT PROC EDURE: GA[...]

  • Page 9

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 8 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 INSTA LLA T ION T I PS - SUF 300, 4 00[...]

  • Page 10

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 9 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 VE NTING TAB LES S UF 120 – 250 M a xim u m equ ival e nt feet of intak e and v en[...]

  • Page 11

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 10 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 VENT ING - ALL MODELS – SINGL E PIPE PO WER VENT – USING RO OM AIR[...]

  • Page 12

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 11 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 VENT ING – ALL MOD ELS – TWO PIPE DIRECT VENT – USING OUT SIDE AIR[...]

  • Page 13

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 12 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 VENT T ERMINAT ION – DIRECT VEN T – ALL M OD ELS W H EN L OC A TIN G TH E TERM [...]

  • Page 14

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 13 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 D IRECT VENT ING – ALL MODELS The air i ntak e pr ovide d on the unit c onta ins [...]

  • Page 15

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 14 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 CONT ROL O VE RVIEW – AL L MODELS Int eracti on with t he water heater contr olle[...]

  • Page 16

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 15 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 ADJUST ING T ANK T EMPERA T URE – OPERA T ING SET PO INT - DIFF ERENT IA L The Op[...]

  • Page 17

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 16 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 CHANGING THE DISPLAY UNIT S The deskt op m enu has the opti on o f sel ect ing betw[...]

  • Page 18

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 17 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 FAULT AND W ARNING CONDIT IONS – A DV ANCED D IA G NO ST IC I NFORM ATION Thi s w[...]

  • Page 19

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 18 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 ACCESS T O T HE CURRENT FAULT OR WARNING W hen a f ault or w a rni ng has been d e [...]

  • Page 20

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 19 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 VIEWING T HE FAULT HIST ORY - V I E W I N G IN F O R M AT IO N ABO U T T HE H E AT [...]

  • Page 21

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 20 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 CONT ROL SEQUENCE (T YPICA L ALL MOD E LS ) TYPICAL SEQUENCE 1 . W hen the c ontrol[...]

  • Page 22

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 21 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 CONT ROL SEQUENCE F LOW CHA RT Po we r o n C ont rol di s pl ay s model , t em pera[...]

  • Page 23

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 22 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 CON T ROLS – CENTR AL CON T ROL BOA RD – CCB T he Centr al Co ntrol Boa rd or C[...]

  • Page 24

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 23 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 CONTROL S – G AS VA LVE SUF 12 0 CONTROL S – G AS VA LVE SUF 15 0 The gas contr[...]

  • Page 25

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 24 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 CONTR OLS – G AS V A LVE SU F 199 an d 250 ADJUSTMENT PROC EDURE: GAS PRES SURE S[...]

  • Page 26

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 25 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 CONTRO LS – GA S VA LV E SUF 199 and 250 Pressure rea dings m a y be taken on t h[...]

  • Page 27

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 26 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 CONTROLS – GA S VA LVE , ORI FICE CHA RT – SUF300,4 00, The gas cont rol va lve[...]

  • Page 28

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 27 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 CONT ROLS – PRESSU RE SWI T CH ES – ALL MODELS All SU F mo dels ar e pr ovid ed[...]

  • Page 29

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 28 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 CONT ROL S – PRESSUR E SWIT CHES – SUF 120 t hroug h 2 50 Note: Check the w ebs[...]

  • Page 30

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 29 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 CONT ROLS – PRESSU RE SWI T CH ES – SUF 300, 400, Note: Ch eck the w ebsite w w[...]

  • Page 31

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 30 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 CONT ROLS – CONNEC T IONS, IGNITER, F L A M E SENSOR, SIGHT GLA SS, POWERED ANODE[...]

  • Page 32

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 31 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 HOT SURFACE IGNIT ER / FL AME SENSOR / CONT ROL T IM ING HOT SURF ACE IG NITER This[...]

  • Page 33

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 32 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 BLO WER SPEED CO NTRO L SUF 1 99 AN D 250 The i nput o f the S UF 199 an d S UF 250[...]

  • Page 34

    RC RA 0V AI1 +5V DO LI1 LI2 L I3 LI 4 +15V ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 33 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 V A RI ABLE FREQUENCY DRIVE – SUF 400 [...]

  • Page 35

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 34 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 VARIABLE FREQUENC Y DR IVE - BLO WER SPEED AND PRE SSURE READIN GS The i nstructio [...]

  • Page 36

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 35 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 WIRI N G DIA GRAM – SUF 12 0 – 300[...]

  • Page 37

    ULTRAFORCE COMMERCIA L GAS WA T ER HEATER SUF 12 0 thru 40 0 SERVI CE HAND BOOK State W ate r Heat ers – Tec hnical Tr aini n g Depart m ent 36 Ashland Cit y, Tenne ssee © 2 009 S ervic ing s hould onl y be perf orm ed by a Q u alif ied S ervi ce Agent 198152-002 WI RI NG DI A GRA M – S UF 4 0 0,[...]

  • Page 38

    2 500 T ennessee W altz Parkway Ashland City , TN 37015 www .statewaterheaters.com[...]