State Industries SUF-130- 300/400/500 manual

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A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of State Industries SUF-130- 300/400/500, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of State Industries SUF-130- 300/400/500 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of State Industries SUF-130- 300/400/500. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of State Industries SUF-130- 300/400/500 should contain:
- informations concerning technical data of State Industries SUF-130- 300/400/500
- name of the manufacturer and a year of construction of the State Industries SUF-130- 300/400/500 item
- rules of operation, control and maintenance of the State Industries SUF-130- 300/400/500 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of State Industries SUF-130- 300/400/500 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of State Industries SUF-130- 300/400/500, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the State Industries service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of State Industries SUF-130- 300/400/500.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the State Industries SUF-130- 300/400/500 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    COMMERCIAL GAS W A TER HEA TERS Instruction Manual PRINTED 0810 318628-001 PLACE THESE INSTRUCTIONS ADJACENT TO HEA TER AND NOTIFY OWNER T O KEEP FOR FUTURE REFERENCE.            [...]

  • Page 2

    2 Supply Gas Line Installation    Supply Gas Regulator Installation  ?[...]

  • Page 3

    3 SAFE INST ALLA TION, USE AND SERVICE ?[...]

  • Page 4

    4 PRECAUTIONS                 ?[...]

  • Page 5

    5 GENERAL SAFETY INFORMA TION Fire Hazard Do not install water heater on carpeted floo r. Do not operate water heater if flood damaged. For continued protection against risk of fire: Fire or Explosion Hazard Read instruction manual before installing, using or servicing water heater . Av oid all ignition sources if you smell gas. Do not store or use[...]

  • Page 6

    6            ?[...]

  • Page 7

     BASIC OPERA TION                  [...]

  • Page 8

    8                  ?[...]

  • Page 9

    9        ?[...]

  • Page 10

    10 STORAGE CAP ACITIES T ABLE 2   Liters ASME  ASME  SUF-130-300 130   492  SUF-130-400 130   492  SUF-130-500 130   492  Figure 6 [...]

  • Page 11

    11 LOCA TING THE W A TER HEA TER              ?[...]

  • Page 12

    12 EXTENDED VENT TERMINA TIONS        [...]

  • Page 13

    13          ?[...]

  • Page 14

    14 HO T WA TER OUTLET TO TA NK INLET CHECK VA LV E MIXING VA LV E COLD WA TER INLET TEMPERED WA TER OUTLET 12” TO 15” (30-38 cm) CHECK VA LV E Figure 8      [...]

  • Page 15

    15 Wa ter Damage Hazard Te mperature-Pressure Relief V alve discharge pipe must terminate at adequate drain. • CAUTION T&P V alve Discharge Pipe Requirements:  Shall not be smaller in size than the outlet pipe size of the ?[...]

  • Page 16

    16 CONDENSA TE DRAIN                  [...]

  • Page 17

                      ?[...]

  • Page 18

    18               [...]

  • Page 19

    19 AIR FROM OTHER INDOOR SP ACES Figure 14              [...]

  • Page 20

    20 COMMONWEAL TH OF MASSACHUSETTS            ?[...]

  • Page 21

    21                  [...]

  • Page 22

    22                  [...]

  • Page 23

    23                       ?[...]

  • Page 24

    24             ?[...]

  • Page 25

    25          ?[...]

  • Page 26

    26 SIDEW ALL TERMINA TION INST ALLA TION            ?[...]

  • Page 27

             ?[...]

  • Page 28

    28 4 INCH CONCENTRIC TERMINA TION INST ALLA TION 4 INCH CONCENTRIC TERMINA TION KIT FOUR PIECE KI T - FIELD ASSEMBL Y REQUIRED VEN T PIPE INT AKE AIR CONNECTION 3 INCH PVC VEN T CONNECTION - 3 INCH PVC INT AKE AIR PIPE Y FITTING ASSEMBL Y VEN T CAP VEN T PIPE ASSEMBL Y VEN T PIPE IS 2 1/2 INCH SDR-26 PIPE SUPPLIED LENGTH 37 INCHES (94 cm) MAXIMUM A[...]

  • Page 29

    29                 ?[...]

  • Page 30

    30 Four Concentric T erminations                ?[...]

  • Page 31

    31 Four Concentric T erminations        ?[...]

  • Page 32

    32 VENTING ARRANGEMENTS Power V ent V ertical Figure 40 Direct V ent V ertical Figure 42 Power V ent Horizontal Figure 41 Direct V ent Horizontal Figure 43[...]

  • Page 33

    33 VENTING ARRANGEMENTS Direct V ent V ertical V ent Horizontal Intake Figure 44 Direct V ent V ertical Concentric Figure 46 Direct V ent Horizontal V ent V ertical Intake Figure 45 Direct V ent Horizontal Concentric Figure 47[...]

  • Page 34

    34 TERMINA TION CLEARANCES SIDEW ALL POWER VENT V X VEN T TERMINAL AIR SUPPL Y INLE TA RE A WHERE TERMINAL IS NO T PERMITTED v v A G V FIXED CLOSED FIXED CLOSED OPERABLE OPERABLE V C B B B B F B V V A J V H M X X V V K B E D L POWER VENT (using room air for combustion) EXTERIOR CLEARANCES FOR SIDEW ALL VENT TERMINA TION Figure 48 V ent terminal cle[...]

  • Page 35

    35 TERMINA TION CLEARANCES SIDEW ALL DIRECT VENT V X VENT TERMINAL AIR SUPPL Y INLE TA RE A WHERE TERMINAL IS NO T PERMITTED v v A G V FIXED CLOSED FIXED CLOSED OPERABLE OPERABLE V C B B B B F B V V A J V H M X X V V K B E D L DIRECT VENT (using outdoor air for combustion) EXTERIOR CLEARANCES FOR SIDEW ALL VENT TERMINA TION Figure 49 V ent terminal[...]

  • Page 36

    36   DO NOT          INST ALLA TION INSTRUCTIONS    ?[...]

  • Page 37

     SUPPL Y GAS LINE INST ALLA TION                 ?[...]

  • Page 38

    38 GAS LINE CONNECTION                 ?[...]

  • Page 39

    39             ?[...]

  • Page 40

    40 T&P V AL VE DISCHARGE PIPE Explosion Hazard Te mperature-Pressure Relief Va lv e must comply with ANSI Z21.22- CS A 4.4 and ASME code. Properly sized temperature- pressure relief valve must be installed in opening provided. Can result in overheating and excessive tank pressure. Can cause serious injury or death.  ?[...]

  • Page 41

    41                   ?[...]

  • Page 42

    42  ?[...]

  • Page 43

    43 ST A TUS ICONS     ?[...]

  • Page 44

    44 OPERA TING ST A TES            ?[...]

  • Page 45

    45 USER SETTINGS & CONTROL SYSTEM MENUS TEMPERA TURES MENU Operating Set Point And Differential Adjustment             ?[...]

  • Page 46

    46 TEMPERA TURES MENU (CONT) DESCRIPTION/ACTION DISPLA Y  T ank T emperature   ?[...]

  • Page 47

     DISPLA Y SETTINGS DESCRIPTION/ACTION DISPLA Y                [...]

  • Page 48

    48 CURRENT F AUL T DESCRIPTION/ACTION DISPLA Y                [...]

  • Page 49

    49 SERVICE CONT ACT INFORMA TION  ?[...]

  • Page 50

    50 PRIOR TO ST ART UP                  ?[...]

  • Page 51

    51 NOTE:              ?[...]

  • Page 52

    52 Figure 57 CHECKING THE FIRING RA TE           ?[...]

  • Page 53

    53 LIGHTING THE W A TER HEA TER ON OFF Honeywell IN 1/2 PSI GAS CONTROL KNOB FOR YOUR SAFETY READ BEFORE OPER AT ING TO TURN OFF GAS TO APPLIANCE OPERA TING INSTRUCTIONS W ait five (5) minutes to clear out any gas. If you then smell gas, STOP! Follow “B” in the safety information above on this label. If you don’t smell gas, go on to the next [...]

  • Page 54

    54 SEQUENCE OF OPERA TION                [...]

  • Page 55

    55 SEQUENCE OF OPERA TION FLOW CHART Figure 58 YES NO Wa te r is heat ed to se t po in t 24 VA C Ga s Va lv e de -e nerg iz ed 30 seco nd In te r- Pu rge c ycl e 24 VAC Ga s Va lv e de- energi ze d Re tr ie s up to tw o mo re ti me s 30 se co nd Po st -P urge cycl e Co nt ro l Sy st em Loc ks Ou t “I gn it io n Fa ilu re” Fa ul t Ms g is di sp [...]

  • Page 56

    56        ?[...]

  • Page 57

       ALERT CONDITIONS      ?[...]

  • Page 58

    58 F AUL T AND ALERT MESSAGES               [...]

  • Page 59

    59 F AUL T AND ALERT MESSAGES (CONT)               ?[...]

  • Page 60

    60 MAINTENANCE SCHEDULE T ABLE 14 COMPONENT OPERA TION INTER V AL REQUIRED T ank  Removal Semi Annually Flushing T ank  Removal Semi Annually UN-LIME®    Annually  De[...]

  • Page 61

    61          ?[...]

  • Page 62

    62 DISCHARGE PIPE TEMPERA TURE-PRESSURE RELIEF VA LV E Figure 60               ?[...]

  • Page 63

    63 DIAGRAMS CCB - CENTRAL CONTROL BOARD LA YOUT 1 Re tr y Us e Ye s Type Ts ta t Sp ar e Ex t I nput 3 Re tr ie s No Vent Spar e OP EN 1 2 3 4 3 2 1 6 5 4 9 8 7 12 11 10 15 14 13 J6 J7 3 2 4 1 1 2 J1 5 8 4 5 6 7 1 2 3 J1 3 3 4 1 2 J1 0 1 3 5 2 4 J1 1 3 4 2 J2 1 4 2 1 2 J3 J5 J4 S1 DI PSWITCH J1 6 J9 J1 1 S1 DIPSWITCH DET AIL CCB (CENTRAL CONTROL BO[...]

  • Page 64

    64 SUF 130 300 WIRING DIAGRAM 2 GREEN WHITE RED BLACK 1 1 2 BLACK 3 WHITE COMBUSTION BLOWER U PPER TEMPERATURE PROB E 1 RED (ECO) 4 RED (ECO) 2 BLACK 3 BLACK 1 BLACK120 VAC HOT 3 WHITE 120 VAC NEUTRAL 4 YEL 24 VAC 4 YEL 24 VAC LOWER TEMPERATURE PROBE HOT SURFACE IGNITER FLAME SENSOR BLOCKED AIR INTAKE BLOCKED EXHAUST BLOWER PROVER 24 VAC GAS VA LV [...]

  • Page 65

    65 SUF 130 400, 500 WIRING DIAGRAM 1 2 5 6 WHITE GREEN BLACK BLACK WHITE RED COMBUSTION BLOWER NOTE: COMBUSTION BLOWER MOTORS ON 400,000 & 500,000 Btu/hr MODELS ARE THREE PHASE (3Ø) MOTORS. BLACK, WHITE AND RED WIRES MUST BE WIRED AS SHOWN OR THE MOTOR WILL TURN BACKWARDS. THIS MAY CAUSE THE CONTROL SYSTEM TO LOCK OUT ON “BLOWER PROVER OPEN?[...]

  • Page 66

    66 CIRCULA TION PUMP WIRING DIAGRAMS Figure 64 Figure 65 CIRCULA TING PUM P WIRING DIAGRAM STORAGE TA NK OR BUILDING RECIRCULA TION FIELD SUPPLIED TEMPERA TURE CONTROL INST ALLED IN THE ST ORAGE TA NK OR CIRCULA TING LOOP RETURN LINE CIRC PUMP MOTOR L1 HOT L2 NEUTRAL 120 VA C POWER NOTE: USE SEP ARA TE 120 V AC POWER SUPPL Y FOR PUMP CIRCUI T. DO N[...]

  • Page 67

             ?[...]

  • Page 68

    68         [...]

  • Page 69

    69         [...]

  • Page 70

             ?[...]

  • Page 71

             ?[...]

  • Page 72

             ?[...]

  • Page 73

             ?[...]

  • Page 74

           T[...]

  • Page 75

    [...]

  • Page 76

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