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Star Trac ip-l8505 manual

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Table of contents for the manual

  • Page 1

    IP-L8505 OWNERS MANU AL and INSTALLATI ON INSTRUCTI ONS[...]

  • Page 2

    Page 2 Copyright 2010. Star Trac by C ORE INDUSTRIES. All rights reserved, including those to reproduce this book or par ts thereof in any for m without first obtaining written pe rmission from Sta r Trac. Every e ffort has been made to keep this informa tion current ; however, perio dically, changes are made to the information herein, and the se c[...]

  • Page 3

    Page 3 TABLE OF CONTEN TS • SAFETY INSTRUCTI ONS / W ARNINGS • W A RNING L ABLES WITH P ART NUMBERS • EXERCISE GUI DELINES • M A INTEN A NCE AND SER VICE • W A RRANTY COVE RAG E • INST A LLATION INSTRUCTI ONS • H A RDW A R E 4 6 7 8 9 11 21[...]

  • Page 4

    Page 4 Safety Instructions Max Rack Safet y Information and General Exercise Guid elines Safet y Informa tion Read the Max Rack Owner's Manual carefull y bef ore assembling, servi c ing or using the Max Rack. ! WARNING: S erious injury o r death could o ccur if these safety precauti ons are not observed: 1. Do not use the Max Rack in any way o[...]

  • Page 5

    Page 5 NOTE: It is the sole r esponsi bilit y of the user /ow ner or facil it y operator to ens ure tha t regular main tenance is perfor med. 15. SECURING EQ UIPMENT: All STA R TRAC equipme n t MUST be secured to the f loor to stabilize and elimin ate rocking or tipping over. This must be performed by a licensed contractor. DO NOT use the W eig h t[...]

  • Page 6

    Page 6[...]

  • Page 7

    Page 7 Exercise Guideli n es • Like most exercise, strength tra ining i nvolves an element of risk. Utilize this information to assist you and/or your members in making the experience o n STAR TRAC both productive and safe. • Prior to engaging in an y st rength-training program, indiv id uals with know n health conditio ns and/or individuals w [...]

  • Page 8

    Page 8 MAINTENA NCE AND SERVICE The Max Rack requires very little upkeep to keep your Max Rack performing at its best, the following gui delines are suggested. GENER A L C LEANING LUBRIC A T ION OF GUIDE R ODES  W ipe the M a x Rack with a light all-purpose cleaner, such as dil ut ed Simple Green at a 30:1 solution.  Dry the Max Rack with a s[...]

  • Page 9

    Page 9 Warranty Coverage Star Trac com m ercial exercise equipment (.Product.) is warran t ed to be fre e of all defects in m aterial and workmanship. Star Trac w ar rants all str uct ural fra meworks for a period o f 10 y ears. This limited warranty on st r uctural f rame does not include coatings. T he following moving par t s are warranted for 5[...]

  • Page 10

    Page 10 Exclusive w arranties THIS LIMITED W ARRANTY IS IN LIEU OF ALL O T HER W ARRANTIES OF ANY KIND EITHER EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIM ITED TO THE IMPLIED W ARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND ALL OTHER OBLIG AT IONS OR LIABILITIES ON OUR PART. W e neither as sume nor authorize any person to ass[...]

  • Page 11

    Page 11 INSTALLATI ON INSTRUCTI ONS 2 • 17mm Box / Open-End W renches ••••••••••• ••••••••• 2 • 13mm Box / Open-End Wrenches • •••••• •• •••••••• •• REQUIRED TOOLS: GENERAL NOTES: • Unless otherwise noted Loctite 242/243 or equivalent thread locker must be used on a[...]

  • Page 12

    Page 12 UNP A C K THE M A X R ACK and AS S EMBLE UPPER WELDMENTS: NOTE: TAKE CARE W HILE OPENING T HE BOXES. KEEP TRACK OF ALL I T EMS YOU REM OV E FROM THE BOXES. TAKE CARE NOT TO LAY ITEM S ON SURFACES THAT MAY SCRATCH T HE PRODUCT. 1. Take t he front and back upper w e ldments and place them on a soft surface. (A movi ng blanket will help reduce[...]

  • Page 13

    Page 13 ASSEMBLE UPRIGHTS: 1. Take the (4) uprights and slide the onto the c orr ect post sleeve. See images below. Note: the (2) fixed feet g o onto the sleeved weldment with the handle grips. The adj us table f eet go in the back. All mounting holes are t o th e outside of t he user area. 2. Take (20) m10 washers (PN:731-2419) and (20) m10 x 25 H[...]

  • Page 14

    Page 14 UPRIGHT MAIN ASSEMBLY: NOTE: due to t he w eig ht of the assembly , you should al ways have at least 2 people whe n moving these assemblies. 1. Lay assem bly on its side. Support legs a s you rotate assembly . Note: take special care not to drop the assembly. 2. Lift top o f assembly to upright t he M ain frame. MOVE MA IN ASSEMBLY: 1. Move[...]

  • Page 15

    Page 15 INSTALL WEIGHT HOLDERS: 1. Take the (2) w eight holder weldments (PN:731-2355-XX) from the packaging. 2. Using (2) mounting plate (PN:731-23), (4) m10 x 140 Hex Head Bolt s (PN:731-2398), (8) m10 W as hers (PN:731-2419), and (4) m10 Nyloc Nuts (PN:731-2420), install the weldment to the back of the Main Assembly. Before tig htening Fasteners[...]

  • Page 16

    Page 16 INSTALL BACK BR ACE: 1. Take the Back Cross Brace (PN:731-2379- X X) fro m the packaging. 2. Using (2) mounting plate (PN:731-2379-XX), (8) m10 x 80 Hex Head Bolts (PN:731-2400), (16) m10 W as hers (PN:731-2419), and (8) m10 Ny l oc Nuts (PN:731-2420) , install the weldment betwee n the two weight holders. Use ( 2) 17mm box wrenches to tigh[...]

  • Page 17

    Page 17 INSTALL UPPER GUIDE RODS: 1. Take (2) Ø25mm Guide Rods (PN:731-2392) and the Upper Bearing W eldment (PN:731-2349-XX) from t he packaging. 2. You wil l use (4) Spacer r ings (PN:731-2395), (4) m10 x 25 Hex Head Bolts (PN:731-2333), and (4) m10 Large W ashe r s (PN:731- 2396) , to install the Guide Rods into the upper mounts . Use a 17mm bo[...]

  • Page 18

    Page 18 INSTALL SAFETY STOPS: 1. Take the (2) Sa fety Stops (PN:731-2337) f rom the packaging. 2. Install the Safe t y Stops onto t he machine a t this time, make su r e they are bot h at the same level. 3. Take the Bar w ith the Bearing guides and place it on the safety stop as in the image. INSTALL BE A RI NG MOU N TS TO BAR: 1. Take the (2) Ø 3[...]

  • Page 19

    Page 19 INSTALL THE LOWER GUIDE RODS: 1. Take the (2) Ø 30mm Guide Rods with threaded hol es at both ends (PN:731-2391) , ( 2) Round Rubber Bumpers (PN:731-2394) , and (2) “T” shaped Bearing Tubes (PN:731-2390) from the packaging. 2. You wil l use (4) Spacer r ings (PN:731-2397), (4) m10 x 25 Hex Head Bolts (PN:731-2333), and (4) m10 Large W a[...]

  • Page 20

    Page 20 INSTALL WEIGHT HORNS: 1. Take the (4) Long W eight Horn weldments (PN:731-1454), (4) Shor t W eight Horn weldments (PN:731-2297), ( 12) W eight Horn Cov er s (PN:731-1376), (12) Base Covers (PN:731-1373), and (12) End Caps (PN:731-1374) f rom the pac k aging. 2. Using (16) M8 x 75 mm Hex Head Bolts (PN:731-2356), (32) M 8 W ashers (PN:731 -[...]

  • Page 21

    Page 21[...]

  • Page 22

    Page 22 Before using this produ ct, it is essential to read th e ENTIRE operations ma nual and ALL installation Instructions. T he Ow ner’s manual describes equipment setup a nd instructs members on how to use it correc t ly and safely . Health related injuries may result f rom incorrect or ex cess ive use of ex ercise equipment. Star Trac st r o[...]

  • Page 23

    Page 23[...]

  • Page 24

    Part No. 620-8048, Rev A. , OCT 2010 STAR TRAC 14410 My f ord Road Irvine, California 92606 Telephone: (800) 228-66 35, (714) 669-1660 Fax: (714) 508 - 3303 www.startrac.com[...]