Stanley Black & Decker IW16 manual

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Table of contents for the manual

  • Page 1

    © 2014 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 66174 8/2014 V er 14 USER MANUAL Safety , Operation and Maintenance IW16 HYDRAULIC IMP ACT WRENCH[...]

  • Page 2

    2 ► IW16 User Manual DECLARATION OF CONFORMITY ÜBEREINSTIMM UNGS - ERKLARUNG DECLARATION DE CONF ORMITE CE E DECLARACION DE CONFO RMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools _______ _________ ________ _________ _____ _________ ________ _________ ______ I, the undersigned: Ich, der Unterzeichnende: Je soussi gné: El abajo firmante: lo so [...]

  • Page 3

    IW16 User Manual ◄ 3 DECLARA TION OF CONFORMITY .......................................................................................................................... 2 SAFETY SYMBOLS .................................................................................................................................................. 4 SAFETY PREC[...]

  • Page 4

    4 ► IW16 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as shown below , are used to emphas[...]

  • Page 5

    IW16 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safe- ty . Review them carefully before operating the tool and before performing general maintenance or repairs. [...]

  • Page 6

    6 ► IW16 User Manual The safety tag (P/N 15875) at right is attached to the tool when shipped from the factory . Read and understand the safety instructions listed on this tag before removal. We suggest you retain this tag and attach it to the tool when not in use. NOTE: THE INFORMA TION LISTED ON THE STICKERS SHOWN, MUST BE LEGIBLE A T ALL TIMES[...]

  • Page 7

    IW16 User Manual ◄ 7 The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools. They are: Certied non-conductive — constructed of thermoplastic [...]

  • Page 8

    8 ► IW16 User Manual Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCT ORS 4-6 1[...]

  • Page 9

    IW16 User Manual ◄ 9 Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min. operating temperature) T emperature: Sufcient heat rejection capacity to limit max. uid tempe[...]

  • Page 10

    10 ► IW16 User Manual F ACTORS THA T AFFECT TORQUE An impact wrench is a rotary hammer that impacts the head of a bolt or nut. It does not apply a slow steady torque as a standard torque wrench. Therefore, sever- al factors affect the result of torque when using impact wrenches: 1. LONG BOL TS. Long bolts having high-friction threads with lubrica[...]

  • Page 11

    IW16 User Manual ◄ 1 1 3. WARNING Always use sockets and accessories designed for impact type applications. DO NOT USE ST ANDARD SOCKETS OR ACCESSORIES. THESE CAN CRACK OR FRACTURE DURING OPERA TION. Select the direction of impact desired using the re- versing valve located on the side of the wrench. T o select clockwise direction, place the valv[...]

  • Page 12

    12 ► IW16 User Manual • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic system. • Always store the tool in a c[...]

  • Page 13

    IW16 User Manual ◄ 13 If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diagnosing faults in operation of the wrench, always check that the hydraulic power source is supplying the correct hydraulic ow and pressure to the tool as listed in the following table. Use a ow meter know[...]

  • Page 14

    14 ► IW16 User Manual Drive Size .................................................................................................................................... 1-inch Square Drive Weight ...................................................................................................................................................... 26 l[...]

  • Page 15

    IW16 User Manual ◄ 15 Description Part Number Adapter , 1-inch to 3/4-inch Drive ....................................................................................................................... 31201 Extension, 10 inch, 1-inch Drive ............................................................................................................[...]

  • Page 16

    16 ► IW16 User Manual 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 4 10 21 56 57 58 58 59 60 61 62 62 63 31 7 64 CA UTION Make sure the correct capscrew is used in the correct location TORQUE TO 55 ft lb IN A CROSS P A TTERN AS SHOWN ABO[...]

  • Page 17

    IW16 User Manual ◄ 17 ITEM NO. P A RT NO. QTY DESCRIPTION 1 00016 1 O-RING* 2 00026 1 O-RING* 3 00231 4 LOCKW ASHER 5/16" I.D. 4 00255 2 O-RING* 5 00580 1 SETSCREW 1/4-20 X 1/4 6 00663 1 RET AINING RING 7 00697 8 LOCKW ASHER 1/2" I.D 8 00717 1 O-RING* 9 00936 2 ADAPTER -8 (1/2) SAE X 3/8 NPT 10 0121 1 2 O-RING* 11 03972 1 COUPLER,3/8FEM[...]

  • Page 18

    18 ► IW16 User Manual Beginning at serial number 031513001, the valve handle assembly has changed. The prior style (part # 17279) used a steel spool sleeve installed in the valve handle assembly . The new style valve handle assem- bly (part # 73167) does not use a spool sleeve. New style valve spool assembly (part # 73046) is required for use in [...]

  • Page 19

    IW16 User Manual ◄ 19 IW16 UPRIGHT HANDLE KIT P/N-72768 MAKE SURE HOSES ARE INST ALLED INTO REAR-F ACING PORTS TORQUE BOTH 5/8-1 1 BOL TS TO 90ft-lbs ITEM (3) “DIRECTION STICKER” GOES ON THIS SIDE OF HANDLE SAME AS ON THE TOOL ROD ADJUSTMENT NUT IS LOCA TED IN THIS AREA OF THE UPRIGHT HANDLE (NOT VISIBLE). ADJUST ROD NUT UNTIL THE TRIG- GER O[...]

  • Page 20

    20 ► IW16 User Manual For underwater hydraulic tools the applications are broken down into four quadrants depending on type of tool and method of operation. The types of tools are percussive and rotational, each with different characteristics allowing for dif- ferent depth operation. With percussive tools, the nitrogen accumulator PSI must counte[...]

  • Page 21

    IW16 User Manual ◄ 21 NOTES[...]

  • Page 22

    Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulics.com[...]