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Stanley Black & Decker EPX10 manual

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Table of contents for the manual

  • Page 1

    © 2013 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 73157 2-2015 V er-6 S afety , O pera tiOn and M aintenance USer ManUaL EPX10 PIN BRAZING UNIT[...]

  • Page 2

    2 ► EPX10 User Manual DECLARA TION OF CONFORMITY DECLARATION OF CONFORMITY ÜBEREINSTIMM UNGS - ERKLARUNG DECLARATION DE CONF ORMITE CE E DECLARACION DE CONFO RMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools _______ _________ ________ ______ ________ _________ ________ _________ ______ I, the undersigned: Ich, der Unterzeichnende: Je soussi gn?[...]

  • Page 3

    EPX10 User Manual ◄ 3 SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of the ECONECT unit, other than routine maintenance, must be performed by an autho- rized and certied dealer . Please read the following warning. For the nearest authorized and certi[...]

  • Page 4

    4 ► EPX10 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as shown below , are used to empha[...]

  • Page 5

    EPX10 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Re- view them carefully before operating the tool and before performing general maintenance or repairs.[...]

  • Page 6

    6 ► EPX10 User Manual LED LED Connect the charger to the “grinder / charging” outlet on the unit then plug in the power cord. The battery is fully charged after about 4 hours (if completely discharged). CHARGING THE BA TTER Y CAN ONL Y BE CARRIED OUT BETWEEN 0°C to +45°C NO TICE If the batteries are left uncharged, they may be damaged. CA U[...]

  • Page 7

    EPX10 User Manual ◄ 7 GENERAL PROTECTION Store the Electronic Pin Brazing Unit in a place where it is protected from the elements, abrasive dust, and damage. Use only recommended repair and replacement parts and materials specied in this manual. Use only recommended accessories also specied in the this manual. Do not use the Electronic Pin [...]

  • Page 8

    8 ► EPX10 User Manual PREP ARE THE RAIL SURF ACE Select the type and length of bonding cable to use for the bond and use it as a guide to determine where brazing points on the rail will be required. Before brazing, the rail must be cleaned of rust, corrosion, paint, pits, or other contamination at the points where the braz - ing is going to be do[...]

  • Page 9

    EPX10 User Manual ◄ 9 • Connect the brazing gun, power and trigger cable to the unit. • Connect the ground device to the unit, if not already connected. • Press on/off button and select the right pin type by pressing the ”setting” button. The unit will remember what setting was used last. • Load the gun with brazing pin and ferrule, i[...]

  • Page 10

    10 ► EPX10 User Manual V oltage............................................................................................................................................................................... 36 V DC Number of Brazes (Per Charge) .......................................................................................................[...]

  • Page 11

    EPX10 User Manual ◄ 1 1 Replace the fuses: Push and unscrew counter-clockwise to remove fuse holder . Replace fuse and re-install the fuse holder . NOTE! Control: 5A fuse. Grinder: 15A fuse. Special functions: 1. BA TTERY INDICA TOR: Press and hold the “SETTING” button, while you push the “ON / OFF” button. “LOW BA TTERY” LED will lig[...]

  • Page 12

    12 ► EPX10 User Manual Periodic maintenance of S15 automatic gun 1. Check that all cables and lugs are not damaged and properly tighten in gun and unit. 2. Check that the right pinholder is installed in the gun. See selection of pinholders in the accessories section of this manual. Make sure the pinholder is tight on the gun, otherwise a spark ca[...]

  • Page 13

    EPX10 User Manual ◄ 13 Lift level tool P/N-62394 IMPORT ANT! The normal liftheight is 2mm / 0.078 in. This is very important for the arc and energy amount. T oo high liftheight increase the risk of a “coldbrazing”, too low liftheight reduce the time and increase misres. 1. Insert this end in to the gun. 2. Press and hold “SETTING” and [...]

  • Page 14

    14 ► EPX10 User Manual Advanced maintenance work Adjusting the liftlevel. 1. Resetting correct liftheight of a S15 gun. Only reset a maladjusted gun. Install the lift level tool (shown below) onto the gun. 2. Connect the cables to the pinbrazing unit and switch on the power . 3. T ake off the plastic plug with a pin in the upper small hole in the[...]

  • Page 15

    EPX10 User Manual ◄ 15 Error indications on the unit: “ERROR” led is lit. - The temperature of the battery is over +55 °C/131°F Action: W ait until the light goes out, when the tem- perature drops you will be able to braze again. “ERROR” led ashes. - The temperature of the battery is below +10 °C/50°F Action: Leave the unit on, the[...]

  • Page 16

    16 ► EPX10 User Manual PIN & RING HOLDERS 35826 Pin Holder for Pinbrazing, 8-9,5 mm brazing pins. 35827 Pin Holder for Pinbrazing, M8 Threaded pins. 35828 Pin Holder for Pinbrazing, M10 Threaded pins. 35829 Pin Holder for Pinbrazing, M12 Threaded pins. 35825 Extended pin and ring holder set for 8-9,5 mm brazing pins. 37945 Ring Holder , 8 mm [...]

  • Page 17

    EPX10 User Manual ◄ 17 BONDING CABLE WITH LUGS (for Pin Brazing) Part No. Description Brazing Pin Reqd 35845 1 AWG / 50 mm², 185 mm long, copper 35837 35844 4 AWG / 25 mm², 145 mm long, copper 35835 39243 3/16 Bond, 300 mm long 35835 39244 25 mm², 200 mm long 35835 37944 50 mm², 185 mm long 35836 39705 Bond Wire 16" OAL x 25 mm 35835 397[...]

  • Page 18

    18 ► EPX10 User Manual Grinder Abrasives Part No. Description 73052 Bull Nose Stone 2 in. Dia, (1/4 in. Shank) 66976 Bull Nose Stone BNSF 2 in. Dia, (1/4 in. Shank) 73358 Carbide Burr SF 5 (1/4 in. Shank) Fuses, Chargers, & Batteries Part No. Description Control Fuse, 5A Grinder Fuse, 15A 72972 Charger 36 V / 1 10 V ECONECT 73077 Econect Batt[...]

  • Page 19

    EPX10 User Manual ◄ 19 CABLES Part No. Description 72999 ECONECT Ground Magnet______________________________ 72973 Carrying Strap__________________________________ 66266 Ground Clamp Assembly (Vise Grip Style)_______________ 72974 Carrying Case___________________________________ EPX10200 Econect Unit______________________________________ EPX10340[...]

  • Page 20

    20 ► EPX10 User Manual EPX10 P ARTS ILLUSTRA TION ECONECT – Part Sheet Q1-6 D1-6 R5 K1 M1 C1,C2 F1 L1 BT1 A ND R4+F 4+R3 FRONT PANEL S1,S2 J4 J5 J3 J2 F3 F2[...]

  • Page 21

    EPX10 User Manual ◄ 21 EPX10 P ARTS LIST Qty References Description Part number 1 K1 Econect circuit board 74590 1 BT1 Battery Kit 73720 FOR UNITS SERIAL # 1215091 & HIGHER ONL Y 1 R4+ F4+R3 Heat pad complete. 74592 1 R5 Shunt 150A 74593 6 Q1-Q6 Mosfet 74594 6 D1-D6 Diode 74595 1 L1 T riode 74596 2 C1,C2 Capacitor 74597 1 M1 Fan 74598 1 Front[...]

  • Page 22

    22 ► EPX10 User Manual 1234567 8 A B C D E F G H BT1 F1 C1 C2 D1 D2 D3 D4 D5 D6 Q1 Q2 Q3 Q4 Q5 Q6 L1 J1 J2 R1 R2 R3 R4 D7 D8 D9 D10 D11 D12 F2 FUSE 15AF F3 FUSE 5AT S1 S2 +1 -1 +2 -2 J3 1 2 3 4 5 J4 M1 F4 R5 Gate 1 Gate 2 Gate 3 Gate 4 Gate 5 Gate 6 S Löd volt IN GUN GND VCC TRIG ON/OFF SETTING TEMP 1 TEMP 2 TEMP 3 FrontLED SHUNT + SHUNT - HEAT [...]

  • Page 23

    EPX10 User Manual ◄ 23 REPLACING THE BA TTER Y Econect battery kit P/N-73720 for serial number 1215091 and Higher . Including: Econect battery . 2 x 13mm spanner . 3mm hexagon key . Side cutters. Resistor 22Ohm/4W . 2 x Plastic washer . 3 x Cable ties. The Battery kit (P/N-73720) and steps 1 thru 19 listed below applies only to units with S/N 121[...]

  • Page 24

    24 ► EPX10 User Manual REPLACING THE BA TTER Y 4. Remove all screws on the backside of the unit with a 3mm hexagon key and remove the back. 5. W ARNING: RISK FOR SHORT CIRCUIT . With two 13mm spanners remove the batteries positive cable, also remove the bolt and fuse. Be careful so the cables don’t come in contact with any other parts in the un[...]

  • Page 25

    EPX10 User Manual ◄ 25 REPLACING THE BA TTER Y 9. Remove the batteries negative cable from the current shunt. 10. Pull out the cable. 1 1. Pull out the black cables connector form the top socket (TEMP1) and the blue cables connector form the bottom socket (TEMP3). 12. Remove the two connecters on the charger outlet, that aren’t soldered.[...]

  • Page 26

    26 ► EPX10 User Manual REPLACING THE BA TTER Y 13. Make sure that all cables are free then pull out the battery box. 14. Replace the battery , make sure that the battery is placed in the same way as the old. W ARNING: Connecting the battery in the wrong way will cause damage to the electronics. 15. Slide in the new battery and start connecting th[...]

  • Page 27

    EPX10 User Manual ◄ 27 REPLACING THE BA TTER Y 17. Mount the fuse and batteries positive cable on the bolt. 18. Mount the positive cable for the electronics and a plastic washer . 19. Mount the washer and lock nut and tighten. Don’t tighten too hard, the plastic washers may get damaged. Continue with step 4 to1, to complete.[...]

  • Page 28

    Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulics.com[...]