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Stanley Black & Decker DS11 manual

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Table of contents for the manual

  • Page 1

    © 2012 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 6221 1 2/2015 V er . 1 1 DS1 1 HYDRAULIC DIAMOND SA W USER MANUAL Safety , Operation and Maintenance[...]

  • Page 2

    2 ► DS1 1 User Manual DECLARATION OF CONF ORMI TY ÜBEREINSTIMM UNGS - ERKLARUNG DECLARATION DE CONFOR MITE CEE DECLARACION DE CONFO RMIDAD DICHIARAZIONE DI CONFORM ITA Hydraulic Tools _______ _________ ___________ ___________ _________ ___________ _________ ___ I, the undersigned: Ich, der Unterzeichnende: Je soussi gné: El abajo firmante: lo s[...]

  • Page 3

    DS1 1 User Manual ◄ 3 SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer . Please read the following warning. WARNING SERIOUS INJUR Y OR DEA TH COULD[...]

  • Page 4

    4 ► DS1 1 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as shown below , are used to empha[...]

  • Page 5

    DS1 1 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Re- view them carefully before operating the tool and before performing general maintenance or repairs.[...]

  • Page 6

    6 ► DS1 1 User Manual • Always be well rested and mentally alert before op- erating the chain saw . • Do not allow bystanders near the chain saw when starting or cutting. • Do not start cutting until you have a clear work area and secure footing. • Keep all parts of the body away from the chain saw during operation, including loose clothi[...]

  • Page 7

    DS1 1 User Manual ◄ 7 The safety tag (p/n 15875) at right is attached to the tool when shipped from the factory . Read and understand the safety instructions listed on this tag before removal. We suggest you retain this tag and attach it to the tool when not in use. 12412 W arning Decal 28409 Composite Decal L WA 108 29530 Fa ilure to use hydraul[...]

  • Page 8

    8 ► DS1 1 User Manual The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools. They are: Certied non-conductive — constructed of thermoplastic[...]

  • Page 9

    DS1 1 User Manual ◄ 9 Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCT ORS 4-6 [...]

  • Page 10

    10 ► DS1 1 User Manual Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min. operating temperature) T emperature: Sufcient heat rejection capacity to limit max. uid tem[...]

  • Page 11

    DS1 1 User Manual ◄ 1 1 PREOPERA TION PROCEDURES CHECK THE POWER SOURCE 1. Using a calibrated ow meter and pressure gauge, make sure the hydraulic power source develops a ow of 7-9 gpm/26-34 lpm at 2000 psi/140 bar . 2. Make certain that the power source is equipped with a relief valve set to open at 2100-2250 psi/145-155 bar . 3. Make cert[...]

  • Page 12

    12 ► DS1 1 User Manual OPERA TING PROCEDURES NEW SA W CHAIN BREAK-IN 1. Always make sure the bar and sprocket are in good condition. 2. T urn on the water supply . 3. Operate the chain saw for two minutes (away from the intended cut) and then check the chain tension. 4. Adjust accordingly using the procedures contained in the Maintenance and Adju[...]

  • Page 13

    DS1 1 User Manual ◄ 13 2. Always maintain a high chain speed. High chain speeds produce the best results. 3. Avoid aggressive/heavy plunge forces. Aggressive plunge force creates spalling of the concrete when the saw bar and chain exits and causes premature bar and chain wear . COLD WEA THER OPERA TION If the saw is to be used during cold weather[...]

  • Page 14

    14 ► DS1 1 User Manual CHAIN TENSION ADJUSTMENT Correct chain tension is very important throughout the life of the chain. Check the chain tension often during use (when the chain saw is stopped and the saw bar and chain have cooled off). The chain should move easily around the saw bar when pulled by hand. T o adjust the chain tension: 1. T urn of[...]

  • Page 15

    DS1 1 User Manual ◄ 15 Figure 12. Inserting the Chain 3. Position the rivet head you want removed directly under the chain breaker punch and then pull the handle down far enough to remove the rivet (Figure 13). Do not use excessive force. Figure 13. Removing a Rivet SER VICING THE CHAIN The following procedures explain how to break a chain using [...]

  • Page 16

    16 ► DS1 1 User Manual REPLACING THE CHAIN BREAKER PUNCH If the chain breaker punch (P/N 22801) becomes worn or damaged, use the following procedures for replace- ment. 1. Remove the punch by loosening the set screw (Fig- ure 14). Figure 14. Removing the Punch 2. Insert a new punch into the holder and push it up until it is fully seated (Figure 1[...]

  • Page 17

    DS1 1 User Manual ◄ 17 T ake-up Handle Rivet Spinner Crank Figure 19. Centering the Rivet Hub 5. Apply a few drops of oil to the rivet hub (Figure 20). Figure 20. Applying the Oil 6. T urn the spinner crank while slowly running the take- up handle inward (approximately one full revolution) until the rivet head is formed (Figure 21). NOTE: The tak[...]

  • Page 18

    18 ► DS1 1 User Manual • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic system. • Always store the tool in a [...]

  • Page 19

    DS1 1 User Manual ◄ 19 PROBLEM CAUSE REMEDY Excessive vibration and cuts rough. Loose chain tension. Retension the chain. Excessive feed force. Reduce feed force. Chain saw will not cut straight. Operator feed force not applied directly over centerline of saw . Accumulated saw bar wear and uneven chain segment prole wear . Move left hand close[...]

  • Page 20

    20 ► DS1 1 User Manual Cutting Depths .................................................................................................................. 15 or 18 inch / 38 or 46 cm Bar Lengths ...................................................................................................................... 15 or 18 inch / 38 or 46 cm Input Fl[...]

  • Page 21

    DS1 1 User Manual ◄ 21 D C B A D C B A 1 3 4 5 6 7 8 1 2 3 4 5 6 7 8 2 NOTES: HYDRAULIC TOOLS NOTE: ALL DIMENSIONS ARE GIVEN IN INCHES AND DEFINE THE FINISHED PART. TOLERANCES AND SURFACE ROUGHNESS IS SPECIFIED BELOW (EXCEPT AS NOTED): WEIGHT: LBS 56.7 SCALE: 0.350 CONFIDENTIAL - THIS DOCUMENT AND ALL INFORMATION CONTAINED HEREIN IS THE PROPERTY [...]

  • Page 22

    22 ► DS1 1 User Manual ITEM P ART NO.. QTY DESCRIPTION 1 00018 1 O-RING 7/16 X 9/16 X 1/16 -013* 2 001 12 1 QUAD RING 1/4 X 3/8 X 1/16 -010* 3 00174 2 OIL TUBE 4 00175 8 O-RING 1/2 X 5/8 X 1/16 -014* 5 00787 1 CAPSCREW 1/4-20 X 1-1/4 HSFT SST 7 0121 1 1 O-RING 5/8 X 3/4 X 1/16 -016* 8 01420 1 HELICOIL 5/16-18 UNC X .312 LG. 9 01604 2 O-RING .755 [...]

  • Page 23

    DS1 1 User Manual ◄ 23 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 22 23 11 20 13 ITEM P ART NO.. QTY DESCRIPTION 15 06861 1 GEAR HOUSING ASSY (INCLUDES ITEMS 13 & 20) 31849 1 GEAR HOUSING ASSY (U/W DS1 15000) Incds Items 13 & 20 16 19884 1 SEAL GLAND 17 20466 1 MOTOR SHAFT 23752 1 MOTOR SHAFT (U/W) 18 20472 1 RET AINING RING EXTERNAL[...]

  • Page 24

    24 ► DS1 1 User Manual D C B A D C B A 1 3 4 5 6 7 8 1 2 3 4 5 6 7 8 2 NOTES: HYDRAULIC TOOLS NOTE: ALL DIMENSIONS ARE GIVEN IN INCHES AND DEFINE THE FINISHED PART. TOLERANCES AND SURFACE ROUGHNESS IS SPECIFIED BELOW (EXCEPT AS NOTED): WEIGHT: LBS 56.7 SCALE: 0.350 CONFIDENTIAL - THIS DOCUMENT AND ALL INFORMATION CONTAINED HEREIN IS THE PROPERTY [...]

  • Page 25

    DS1 1 User Manual ◄ 25 For underwater hydraulic tools the applications are broken down into four quadrants depending on type of tool and method of operation. The types of tools are percussive and rotational, each with different characteristics allowing for dif- ferent depth operation. With percussive tools, the nitrogen accumulator PSI must count[...]

  • Page 26

    Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulics.com[...]