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Stanley Black & Decker DS06 manual

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Table of contents for the manual

  • Page 1

    © 2014 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 34566 2/2015 V er . 10 DS06 HYDRAULIC DIAMOND SA W USER MANUAL Safety , Operation and Maintenance[...]

  • Page 2

    2 ► DS06 User Manual DECLARATION OF CONF ORMI TY ÜBEREINSTIMM UNGS - ERKLARUNG DECLARATION DE CONFOR MITE CEE DECLARACION DE CONFO RMIDAD DICHIARAZIONE DI CONFORM ITA Hydraulic Tools _______ _________ ___________ ___________ _________ ___________ _________ ___ I, the undersigned: Ich, der Unterzeichnende: Je soussi gné: El abajo firmante: lo so[...]

  • Page 3

    DS06 User Manual ◄ 3 SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer . Please read the following warning. For the nearest authorized and certie[...]

  • Page 4

    4 ► DS06 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as shown below , are used to emphas[...]

  • Page 5

    DS06 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Re- view them carefully before operating the tool and before performing general maintenance or repairs. [...]

  • Page 6

    6 ► DS06 User Manual • Always be well rested and mentally alert before op- erating the chain saw . • Do not allow bystanders near the chain saw when starting or cutting. • Do not start cutting until you have a clear work area and secure footing. • Keep all parts of the body away from the chain saw during operation, including loose clothin[...]

  • Page 7

    DS06 User Manual ◄ 7 SAFETY T AG P/N 15875 (Shown smaller then actual size) DANGER DANGER READ OPERA TION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT . USE ONL Y P ARTS AND REP AIR PROCEDURES APPROVED BY ST ANLEY AND DESCRIBED IN THE OPERA TION MANUAL. T AG TO BE REMOVED ONL Y BY TOOL OPERA TOR. SEE OTHER SIDE 1. FAILURE TO USE H[...]

  • Page 8

    8 ► DS06 User Manual The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools. They are: Certied non-conductive — constructed of thermoplastic [...]

  • Page 9

    DS06 User Manual ◄ 9 Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCT ORS 4-6 1[...]

  • Page 10

    10 ► DS06 User Manual Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min. operating temperature) T emperature: Sufcient heat rejection capacity to limit max. uid temp[...]

  • Page 11

    DS06 User Manual ◄ 1 1 PRE-OPERTION PROCEDURES CHECK THE POWER SOURCE 1. Using a calibrated ow meter and pressure gauge, make sure the hydraulic power source develops a ow of 7–9 gpm/26–34 lpm for the 8 gpm model and 4–6 gpm/15–23 lpm for the 5 gpm model at 2000 psi/140 bar . 2. Make certain that the power source is equipped with a [...]

  • Page 12

    12 ► DS06 User Manual ing the maximum clearance increases the chance of the chain being dislodged from the bar groove. 2. Make sure the bar attaching nuts are fully tightened and the chain guard is in place. Max 5/16" Bottom of Bar Figure 3. Maximum Chain Clearance CHECK CHAIN SEGMENT WEAR 1. Using adjustable calipers, measure several chain [...]

  • Page 13

    DS06 User Manual ◄ 13 DOWN CUT PLUNGE CUT UP CUT Figure 6. T ypes of Cuts (chain guard removed for clarity) 1. Do not use a cutting force in excess of 45 lbs/20 kg. Excessive force causes the chain to slow down or stall and causes premature wear of the saw bar and chain. 2. Always maintain a high chain speed. High chain speeds produce the best re[...]

  • Page 14

    14 ► DS06 User Manual GENERAL MAINTENANCE TIPS Several simple maintenance tasks which, if performed, can keep a chain saw operating at a high level of ef- ciency . Routine maintenance also keeps replacement costs down on the parts of the chain saw , which occa- sionally wear out. If any chain saw disassembly is required, refer to the Service M[...]

  • Page 15

    DS06 User Manual ◄ 15 Max 5/16" Bottom of Bar Figure 1 1. Exposed Drive Link T ang SER VICING THE CHAIN The following procedures explain how to break a chain using Stanley’s bench mounted chain breaker (P/N 20858) to remove a worn or damaged segment. 1. Mount the chain breaker ush with the side or front of a at, clean work surface (F[...]

  • Page 16

    16 ► DS06 User Manual REPLACING THE CHAIN BREAKER PUNCH If the chain breaker punch (P/N 22801) becomes worn or damaged, use the following procedures for replace- ment. 1. Remove the punch by loosening the set screw (Figure 16). Figure 16. Removing the Punch 2. Insert a new punch into the holder and push it up until it is fully seated (Figure 17).[...]

  • Page 17

    DS06 User Manual ◄ 17 5. Apply a few drops of oil to the rivet hub (Figure 22). Figure 22. Applying the Oil 6. T urn the spinner crank while slowly running the take- up handle inward (approximately one full revolution) until the rivet head is formed (Figure 23). NOTE: The take-up handle provides pressure while the spinner anvil forms the rivet he[...]

  • Page 18

    18 ► DS06 User Manual 6. With the bar and rivets solidly supported on a strong at steel surface, carefully peen the rivet heads down with the at end of a hammer . Be careful to only hit the rivet head. Do not hit the bar body; this will pinch the nose sprocket. Rivet heads must com- pletely ll the countersinks in the bar body and be snug[...]

  • Page 19

    DS06 User Manual ◄ 19 • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic system. • Always store the tool in a clean d[...]

  • Page 20

    20 ► DS06 User Manual If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diagnosing faults in operation of the tool, always check that the hydraulic power source is supplying the cor- rect hydraulic ow and pressure to the tool as listed in the table. Use a owmeter known to be acc[...]

  • Page 21

    DS06 User Manual ◄ 21 SYMPTOM CAUSE SOLUTION No water discharge at bar . Blocked port(s) in bar . T urn off hydraulic supply . Remove bar and chain and clean bar thoroughly . Blow ports with compressed air . Blocked inlet or outlet. T urn off hydraulic supply . Remove bar and chain. Make sure water supply is on. Press trigger to see if water exit[...]

  • Page 22

    22 ► DS06 User Manual Cutting Depths ................................................................................................................................... 13 inches/33 cm Bar Lengths ........................................................................................................................................... 13 inch/33 [...]

  • Page 23

    DS06 User Manual ◄ 23 54 DS06 P ARTS ILLUSTRA TION[...]

  • Page 24

    24 ► DS06 User Manual ITEM P ART NO. QTY DESCRIPTION 1 00753 8 HSHCS 10-24 UNC × 1-1/4 2 73659 1 NAME T AG 3 1 1207 1 CIRCUIT D DECAL (8-GPM MODEL) 1 1206 CIRCUIT C DECAL (5-GPM MODEL) 4 07652 1 REAR GEAR HOUSING ASSY (INCL ITEMS 5–6, 8-GPM MODEL ONL Y) 07834 1 REAR GEAR HOUSING ASSY (INCL ITEMS 5–6, 5-GPM MODEL ONL Y) 5 00289 2 DOWEL PIN 6 [...]

  • Page 25

    DS06 User Manual ◄ 25 ITEM P ART NO. QTY DESCRIPTION 85 17134 1 NUT , 1/4 -20 HHD L T SST 86 31614 1 SPIROL PIN 87 30635 1 SPIROL PIN, 5/16 × 7/8 88 28409 1 COMPOSITE DECAL (CE) 89 1 1212 1 SOUND POWER LEVEL DECAL (CE) 90 00173 1 QUAD RING 91 04856 1 RET AINING RING 92 35965 1 BEARING 93 00621 1 O-RING 94 38897 1 SEAL WASHER 95 39070 1 V -RING 9[...]

  • Page 26

    Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulics.com[...]