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Stanley Black & Decker BR67 manual

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Table of contents for the manual

  • Page 1

    © 2014 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 09278 1 1/2014 V er . 17 USER MANUAL Safety , Operation and Maintenance BR67 HYDRAULIC BREAKER[...]

  • Page 2

    2 ► BR67 User Manual DECLARA TION OF CONFORMITY DECLARATION OF CONFORMITY ÜBEREINSTIMM UNGS - ERKLARUNG DECLARATION DE CONF ORMITE CEE DECLARACION DE CONFO RMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools _______ _________ ________ _________ ________ ______ ________ _________ ______ I, the undersigned: Ich, der Unterzeichnende: Je soussi gné:[...]

  • Page 3

    BR67 User Manual ◄ 3 DECLARA TION OF CONFORMITY .......................................................................................................................... 2 SAFETY SYMBOLS .................................................................................................................................................. 4 SAFETY PREC[...]

  • Page 4

    4 ► BR67 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as shown below , are used to emphas[...]

  • Page 5

    BR67 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Re- view them carefully before operating the tool and before performing general maintenance or repairs. [...]

  • Page 6

    6 ► BR67 User Manual • W arning: Hydraulic uid under pressure could cause skin injection injury . If you are injured by hydraulic uid, get medical attention immediately . • Keep all body parts away from the working tool. • When handling material or the tool bit, wear your (PPE) Personal Protection Equipment. • Be observant of the hy[...]

  • Page 7

    BR67 User Manual ◄ 7 66654 Guaranteed Sound Level Decal (CE Only) 28409 Composite Decal (CE Only) D 30 LPM @ 138 BA R EHTMA CATEGOR Y 1 1207 Circuit T ype D Decal (CE Only) Please refer to the Parts Illustration for location of stickers. 73030 Name T ag Sticker T -Handle Used On Models: BR67120 BR67120E BR67130 BR67130E 1 1208 Hex Shank Sticker T[...]

  • Page 8

    8 ► BR67 User Manual The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools. They are: Certied non-conductive — constructed of thermoplastic [...]

  • Page 9

    BR67 User Manual ◄ 9 Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCT ORS 4-6 1[...]

  • Page 10

    10 ► BR67 User Manual Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min. operating temperature) T emperature: Sufcient heat rejection capacity to limit max. uid temp[...]

  • Page 11

    BR67 User Manual ◄ 1 1 NOTE: Partially depressing the trigger allows the tool to run at slow speed. Slow-speed operation permits easier starting of the tool bit into the work surface. 5. T o start, break an opening (hole) in the center of the surface. After making a hole, break portions of the material into the original opening. For best produc- [...]

  • Page 12

    12 ► BR67 User Manual • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic system. • Always store the tool in a c[...]

  • Page 13

    BR67 User Manual ◄ 13 PROBLEM CAUSE REMEDY T ool does not run. Power unit not functioning. Check power unit for power ow and pres - sure (7–9 gpm/26–-34 lpm, 1500–2000 psi/ 105–140 bar . Couplers or hoses blocked. Remove restriction. Pressure and return line hoses reversed at ports. Be sure hoses are connected to their proper ports. Me[...]

  • Page 14

    14 ► BR67 User Manual ACCUMULA T OR TESTING PROCEDURE T o check or charge the accumulator the following equip- ment is required. • 31254 Charge Kit, which includes the following: – Accumulator T ester (Part Number 02835). – Charging Assembly (P/N 15304) (15304 in- cludes a liquid lled gauge with snub valve, hose and ttings). • NITRO[...]

  • Page 15

    BR67 User Manual ◄ 15 Charging the Accumulator T -Handles Charging the Accumulator Anti-V ibration Handles CHARGING THE ACCUMULA T OR[...]

  • Page 16

    16 ► BR67 User Manual Pressure Range.............................................................................................................. 1500–2000 psi/104–140 bar Flow Range ............................................................................................................................... 7–9 gpm / 26–34 lpm Nominal [...]

  • Page 17

    BR67 User Manual ◄ 17 ACCESSORIES 1-1/8 IN. HEX × 6 IN. SHANK Moil Point – 14 in. Long UC ................................................................................................................................................... 02333 Chisel Point – 14 in. Long UC .....................................................................[...]

  • Page 18

    18 ► BR67 User Manual BR67 ANTI-VIBRA TION HANDLE P ARTS ILLUSTRA TION BR67 ANTI-VIB P ARTS ILLUSTRA TION[...]

  • Page 19

    BR67 User Manual ◄ 19 ITEM NO. WITHOUT TRIGGER LOCK WITH TRIGGER LOCK QTY DESCRIPTION 1 24067 24067 1 RET AINING RING 2 04055 04055 1 WASHER 3 04056 04056 1 ROD WIPER 4 04057 04057 1 BUSHING 5 01362 01362 1 O-RING 6 00293 00293 1 O-RING 7 20515 20515 1 V AL VE SPOOL 8 04058 04058 1 SPRING 9 07628 07628 4 CAPSCREW 10 2051 1 2051 1 1 LEVER 11 28369[...]

  • Page 20

    20 ► BR67 User Manual ITEM NO. WITHOUT TRIGGER LOCK WITH TRIGGER LOCK QTY DESCRIPTION 66 04075 04075 1 SIDE ROD NUT 67 01837 01837 1 LA TCH 68 04984 04984 1 STOP NUT 69 01744 01744 1 SPRING 70 0841 1 0841 1 1 DETENT 71 — 28322 1 CE STICKER (CE ONL Y) 72 28409 28409 1 COMPOSITE STICKER (CE ONL Y) 73 66654 66654 1 GUARANTEED SOUND POWER LEVEL STI[...]

  • Page 21

    BR67 User Manual ◄ 21 BR67 ST ANDARD HANDLE P ARTS ILLUSTRA TION BR67 STD P ARTS ILLUSTRA TION[...]

  • Page 22

    22 ► BR67 User Manual ITEM NO. WITHOUT TRIGGER LOCK WITH TRIGGER LOCK QTY DESCRIPTION 1 — — 1 RET AINING RING 2 04055 04055 1 WASHER 3 04056 04056 1 ROD WIPER 4 04057 04057 1 BUSHING 5 01362 01362 1 O-RING 6 00293 00293 1 O-RING 7 04077 04077 1 V AL VE SPOOL 8 04058 04058 1 SPRING 9 — — 4 CAPSCREW 10 — — 1 LEVER 11 — — 1 HANDLE 12[...]

  • Page 23

    BR67 User Manual ◄ 23 ITEM NO. WITHOUT TRIGGER LOCK WITH TRIGGER LOCK QTY DESCRIPTION 73 66654 66654 1 GUARANTEED SOUND POWER LEVEL STICKER 105 (CE ONL Y) 74 04050 04050 1 V AL VE CAP ASSY 75 04052 04052 1 O-RING 76 00844 00844 1 SPIROL PIN 77 22891 22891 1 SPRING PIN 78 STICKER 79 04061 04061 1 ACCUMULA TOR CHAMBER 80 — 1 1430 1 SPRING 81 0751[...]

  • Page 24

    24 ► BR67 User Manual For underwater hydraulic tools the applications are broken down into four quadrants depending on type of tool and method of operation. The types of tools are percussive and rotational, each with different characteristics allowing for dif- ferent depth operation. With percussive tools, the nitrogen accumulator PSI must counte[...]

  • Page 25

    BR67 User Manual ◄ 25 NOTES[...]

  • Page 26

    Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulics.com[...]