Southbend EZ-3 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Southbend EZ-3, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Southbend EZ-3 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Southbend EZ-3. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Southbend EZ-3 should contain:
- informations concerning technical data of Southbend EZ-3
- name of the manufacturer and a year of construction of the Southbend EZ-3 item
- rules of operation, control and maintenance of the Southbend EZ-3 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Southbend EZ-3 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Southbend EZ-3, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Southbend service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Southbend EZ-3.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Southbend EZ-3 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    M ANUAL 1178387 REV 2 COUNTERTOP STEAMER $18.00 MANUAL SECT ION ST OPERATOR'S MANUAL FOR MODEL EZ-3 and EZ -5 Simple Steam COUNTERTOP STEAMERS Model EZ-3 Model EZ-5 ! WARNING Impr oper installat ion, op eration, servic e, or m aintenance c an cause proper ty dam age, injur y, or death. Read this m anua l thoroug hly bef ore inst allin g and op[...]

  • Page 2

    P AGE 2O PERATOR ’ S M ANUAL 1178387 REV 2 SAFETY PRECAUTIONS Before i nstalli ng and opera ting th is equipm ent, be sur e ever yone invol ved in its operat ion is full y trained and aware of precauti ons. Ac cidents and prob lems can be cause d b y failure to f ollow f undam ental rules and precautions . The f ollowing s ymbols, f ound thr ough[...]

  • Page 3

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS T ABLE OF C ONTENT S O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 3 Congratul ations! You have pur chased one of the finest p ieces of heav y-duty comm ercial cook ing equipment on the m arket. You will f ind that y our ne w equipm ent, like all South bend e quipm ent, has been designed and m anufactured [...]

  • Page 4

    S PECIFICATIONS M OD EL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS P AGE 4O PERATOR ’ S M ANUAL 1178387 REV 2 SPECIFICATION S S PECIFICA TIONS DIMENSIONS A B C D E FRONT VIEW SIDE VIEW TO P VIE W = Elec tric al Connection T erm inal Bl ock W idth Height Depth Electri c al Connection Crate Size Model A B C D E Width Depth Height Volume Crated Weight E[...]

  • Page 5

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS I NSTALLAT ION O PERATOR ’ S M ANUAL 1178387 REV 2 P AGE 5 INSTALLATION I NSTA LLATION ! WARNING DO NOT CONNECT 3/4” ID GREY HOSE IN REAR OF UNIT T O ANYTHING. THES E ARE VENT HOSES AND MUST BE ALLO W ED TO DRAIN INT O PAN. FAI L URE T O COMPLY COULD CAUSE A DANGERO US PRESSUR E RISE INSI DE OF T HE[...]

  • Page 6

    I NSTALLAT ION M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS P AGE 6O PERATOR ’ S M ANUAL 1178387 REV 2 INSTALLATION Step 2: Install the Leg s 1. Uncrate car efull y. Report an y hidden d am age to the fr eight carr ier IMMEDIAT ELY. 2. Do not rem ove an y tags or labels u ntil u nit is installe d and work ing properl y. 3. Remo ve placehold er b[...]

  • Page 7

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS I NSTALLAT ION O PERATOR ’ S M ANUAL 1178387 REV 2 P AGE 7 INSTALLATION Step 2: Electric Con nectio n A field c onnecti on Fuse B lock is located at the re ar of the unit, lower lef t side. A hole is provi ded for a 3/4” conduit fitti ng (solid or flex) . Rear cover and fus e block cover m ust be re[...]

  • Page 8

    I NSTALLAT ION M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS P AGE 8O PERATOR ’ S M ANUAL 1178387 REV 2 INSTALLATION Step 3: Optional Floor Dr ain The drain va lve is 1/2’’ NPT . Position the unit ne ar, but not on top of, an ope n floor drain. Allow at le ast a 1" air gap. DO NOT direct ly plum b to the unit unless you also instal l an [...]

  • Page 9

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS O PERATION O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 9 OPERATION O PERATION STARTUP 1. If the cav ity bottom cover is prese nt, open do or and r emove. 2. Tur n lever to ‘ ’ON’’ position with d oor open. 3. Important: Pour water into trough abo ve the door until water is observed p assing throu[...]

  • Page 10

    C OOKING H INTS M ODE L EZ-3 & EZ-5 C OUNTERTOP S TEAMERS P AGE 10 O PERATOR ’ S M ANUAL 1178387 REV 2 COOKING H INTS C OOKIN G H IN TS COOKING TIPS Schedul e cook ing of fr esh vegeta bles s o that the y will be s erved s oon after the y are c ooked. If it is necessar y to prep are them in adva nce, the y can be p lunged i nto co ld water, d[...]

  • Page 11

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS C OOKING H INTS O PERATOR ’ S M ANUAL 1178387 REV 2 P AGE 11 COOKING H INTS Table conti nuing from prev ious page. Product Weight Portions C ooking Ti me (minutes) Pan Used Mixed Vegetables Frozen 5 lbs. 20 (4 oz.) 12 Full/Perforated Peas Frozen 5 lbs. 20 (4 oz.) 8 Full/Perforated Potatoes Red Bliss -[...]

  • Page 12

    C OOKING H INTS M ODE L EZ-3 & EZ-5 C OUNTERTOP S TEAMERS P AGE 12 O PERATOR ’ S M ANUAL 1178387 REV 2 COOKING H INTS Table conti nuing from prev ious page. Product Weight Portions C ooking Ti me (minutes) Pan Used Black Eyed Peas Place beans in pan and cover wi th 3-quarts hot tap water. Steam for 2 minutes; remove from steame r and cover f [...]

  • Page 13

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS C LEANING O PERATOR ’ S M ANUAL 1178387 REV 2 P AGE 13 CLEANI NG C LEANING Southbe nd equipm ent is c onstructe d with the best q ualit y mater ials and is design ed to provide dura ble service when properl y maintai ned. T o expect th e best perf orm ance, your equipm ent mus t be mainta ined in good[...]

  • Page 14

    C LEANING M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS P AGE 14 O PERATOR ’ S M ANUAL 1178387 REV 2 CLEANI NG the surf ace with SC OTCH- BRITE sc ouring pads. DO NOT USE ORDIN ARY STEEL W OOL, as an y particles left on the s urface wil l rust and f urther sp oil the a ppearance of the finis h. NEV ER USE A W IRE RUSH, STEEL SCOURING PAD, SCRAPER[...]

  • Page 15

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS T ROUBLESHOOT ING O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 15 TROUBLESHOOTI NG T ROUBLESHOOTING This section c ontai ns a troub leshoo tin g ke y and ref erenced flo wcharts to assis t a qual ified s ervic e tech nic ian in the ser vicing of a EZ- 3 or EZ- 5 Count ertop St eamer . TROUBLESHOO TING KEY[...]

  • Page 16

    T ROUBLESHOOT ING M ODEL EZ-3 & EZ-5 C O UNTERTOP S TEAMERS P AGE 16 O PERATOR ’ S M ANUAL 1178387 REV 2 TROUBLESHOOTI NG Unit Not Heating Up , "ON" Light Not Lit Check volt age acr os s ter mi nals 1 and 6 of ter mi nal bl ock ( see Fi g. 4 on page 21) . Does v olt age meet s peci f ic ati ons? No Yes Check that ci r cui t breaker [...]

  • Page 17

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS T ROUBLESHOOT ING O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 17 TROUBLESHOOTI NG Unit Not Heating Up Properly or Not Coo kin g As Fast, "ON" Light Lit DISCONNECT POW ER AT CIRCU IT BR EAKER DI SCONN ECT POWER AT CIRC UIT BREA KER Remove contr ol panel. Remove contr ol panel . Check res i st an[...]

  • Page 18

    T ROUBLESHOOT ING M ODEL EZ-3 & EZ-5 C O UNTERTOP S TEAMERS P AGE 18 O PERATOR ’ S M ANUAL 1178387 REV 2 TROUBLESHOOTI NG Unit Usi ng Ex cessive Amo unt o f W ater a nd/or Excessiv e Steam Coming fr om Ve nt Tube Uni t u si ng exc es si ve am ou nt of wa t er a n d / o r ex c e s s i v e s t eam c om i n g f r om ve nt t u be behind the un it[...]

  • Page 19

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS T ROUBLESHOOT ING O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 19 TROUBLESHOOTI NG "Check W ater Level" Light Does Not Co me On W hen Unit Runs Out o f W ater "CHEC K WAT ER LEVE L " l i ght do es not come on w he n un it runs ou t o f wa t e r. Remo v e w i r e C1 7 ( EZ- 3) or C53 ( [...]

  • Page 20

    T ROUBLESHOOT ING M ODEL EZ-3 & EZ-5 C O UNTERTOP S TEAMERS P AGE 20 O PERATOR ’ S M ANUAL 1178387 REV 2 TROUBLESHOOTI NG Buzz er Does Not Come On Does t i m er tim e d o w n ? Yes No Repl a c e tim e r. Re mov e buzzer le ad w ir e s fr o m time r. B uz ze r does not come on. DI SCONNECT P OWE R AT CI RCU I T BREAKER Re move co n tr ol pane [...]

  • Page 21

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS T ROUBLESHOOT ING O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 21 TROUBLESHOOTI NG Figure 4 Voltage Check at Control P anel Fuse Blo ck D B A C "ON" Li ght Do o r Sw i tch Po w e r Sw it ch Te rmi na l Blo ck Co n t ro l Pa ne l Fus e Block "CHECK W AT ER LEVE L" Li g ht 1. Disconnect [...]

  • Page 22

    T ROUBLESHOOT ING M ODEL EZ-3 & EZ-5 C O UNTERTOP S TEAMERS P AGE 22 O PERATOR ’ S M ANUAL 1178387 REV 2 TROUBLESHOOTI NG Figure 5 Heating Elem ent Resist ance Chec k (at contact or) B A C ontac t o r (top view) C 1. Disconnect power at circuit br eak er. 2. Remove contro l panel. 3. Place test lea ds betwee n term inals A an d C on left side[...]

  • Page 23

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS T ROUBLESHOOT ING O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 23 TROUBLESHOOTI NG Figure 6 Main Fuse Replac ement Re a r Cov e r Fus e Blo c k Cover (s hown r em oved) Fus e Blo c k 1. Disconnect power at circuit br eak er. 2. Remove rear co ver fr om unit. 3. Remove fuse bloc k c over. 4. Check fuses fo[...]

  • Page 24

    T ROUBLESHOOT ING M ODEL EZ-3 & EZ-5 C O UNTERTOP S TEAMERS P AGE 24 O PERATOR ’ S M ANUAL 1178387 REV 2 TROUBLESHOOTI NG Figure 7 Power Switch Continuity Check Fus e Blo c k Po w e r Sw it ch "C" Lead "N O" Lead 1. Disconnect po wer at circu it breaker . 2. Remove contro l pane l. 3. Turn Lever t o ‘’ON’’ f rom ?[...]

  • Page 25

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS T ROUBLESHOOT ING O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 25 TROUBLESHOOTI NG Figure 8 Contactor Coil and MOV Check A B C D E F Actu a tor MOV TOP VI E W LEFT SI DE VI E W 1. Disconnect po wer at circu it breaker . 2. Remove contro l pane l and disconn ect nine- pin pl ug PL1. 3. Depress actuator on [...]

  • Page 26

    T ROUBLESHOOT ING M ODEL EZ-3 & EZ-5 C O UNTERTOP S TEAMERS P AGE 26 O PERATOR ’ S M ANUAL 1178387 REV 2 TROUBLESHOOTI NG Figure 9 Idle Element R esistan ce Che ck Idl e E lem ent Pl ug Mode l EZ- 3 Model E Z- 5 Hi gh Lim i t 1. Disconnect po wer at circu it breaker . 2. Remove contro l pane l. 3. Dis c onnec t id le elem ent plug (PL3). 4. P[...]

  • Page 27

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS T ROUBLESHOOT ING O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 27 TROUBLESHOOTI NG Figure 10 Timer and Buzzer Check Ti me r Bu zze r 1. Disconnect power at circuit br eak er. 2. Remove contro l panel. 3. Set timer f or one m inute and allo w to tim e out. If timer does not run , then re place. 4. Remove b[...]

  • Page 28

    T ROUBLESHOOT ING M ODEL EZ-3 & EZ-5 C O UNTERTOP S TEAMERS P AGE 28 O PERATOR ’ S M ANUAL 1178387 REV 2 TROUBLESHOOTI NG Figure 11 Door Switch Continuity Check Te rm i na l Blo ck Do or Sw it ch Mode l EZ- 3 Mode l EZ- 5 1. Disconnect power at c ircuit bre aker . 2. Remo ve control pa nel. 3. Depress an d release door swi tch actu ator rod t[...]

  • Page 29

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS T ROUBLESHOOT ING O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 29 TROUBLESHOOTI NG Figure 12 Float Switch Continuity Check W ater Seal B o x Co up l ing Fl oat S witc h Drain Valve Rea r V iew of Unit with Back Cover Removed 1. Disconnect power at c ircuit bre aker . 2. Remove r ear co ver from unit. 3. D[...]

  • Page 30

    T ROUBLESHOOT ING M ODEL EZ-3 & EZ-5 C O UNTERTOP S TEAMERS P AGE 30 O PERATOR ’ S M ANUAL 1178387 REV 2 TROUBLESHOOTI NG Figure 13 High Limit Continuity Check Te rm i na l Blo ck C16 C19 C5 8 C59 Mode l EZ- 3 Mode l EZ- 5 1. Turn unit of f. 2. W ait for cavit y bottom to cool t o touch. 3. Disconnect power at c ircuit bre aker . 4. Remove c [...]

  • Page 31

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS T ROUBLESHOOT ING O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 31 TROUBLESHOOTI NG Figure 14 Time Delay Relay Check ( EZ-3 only ) 1. Disconnect power at c ircuit bre aker . 2. Remove c ontrol pa nel, b ut leave plugged in. 3. Disconnect wire C23 f rom term inal block position 3. 4. Reconnec t power. 5. De[...]

  • Page 32

    T ROUBLESHOOT ING M ODEL EZ-3 & EZ-5 C O UNTERTOP S TEAMERS P AGE 32 O PERATOR ’ S M ANUAL 1178387 REV 2 TROUBLESHOOTI NG Figure 15 Controller Check (EZ-5 only) C98 1. Disconnect power at c ircuit bre aker . 2. Remove c ontrol pa nel, b ut leave plugged in. 3. Dis c onnec t wire C98 fr om controller. 4. Reconnec t power. 5. Use a spacer to h [...]

  • Page 33

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS T ROUBLESHOOT ING O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 33 TROUBLESHOOTI NG Figure 16 Electric S chematic f or 208-24 0 Volt 60 Hz or 22 0 Volt 50 H z Model EZ- 3[...]

  • Page 34

    T ROUBLESHOOT ING M ODEL EZ-3 & EZ-5 C O UNTERTOP S TEAMERS P AGE 34 O PERATOR ’ S M ANUAL 1178387 REV 2 TROUBLESHOOTI NG Figure 17 Electric S chematic f or 480 Volt M odel EZ-3[...]

  • Page 35

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS T ROUBLESHOOT ING O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 35 TROUBLESHOOTI NG Figure 18 Electric S chematic f or 208-24 0 Volt 60 Hz or 22 0 Volt 50 H z Model EZ- 5[...]

  • Page 36

    T ROUBLESHOOT ING M ODEL EZ-3 & EZ-5 C O UNTERTOP S TEAMERS P AGE 36 O PERATOR ’ S M ANUAL 1178387 REV 2 TROUBLESHOOTI NG Figure 19 Electric S chematic f or 480 Volt M odel EZ-5[...]

  • Page 37

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS P ARTS O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 37 PARTS P ARTS NOTICE INSTALL ATION OF OTHER T HAN GENUINE SOUTHBE ND PART S W ILL VOID THE W ARRANT Y ON T HIS EQUIPM ENT. The serial plat e with vo ltage, model, and ser ial inf orm ation is loca ted on th e right s ide of the steam er cavity on the u[...]

  • Page 38

    P ARTS M ODEL EZ-3 & EZ-5 C OUNTERTOP S T EAMERS P AGE 38 O PERATOR ’ S M ANUAL 1178387 REV 2 PARTS Parts for Simple Steam Countertop Stea mer EZ-3 Part Number EZ-5 Part Number Description 1178265 1178265 C O V E R , B O T T O M 1178527 1181000 C O V E R , R E A R S T E A M E R 1178255 1181009 C O V E R , E X T E R I O R 1178657 C O V E R , E[...]

  • Page 39

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS P ARTS O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 39 PARTS Parts for Simple Steam Countertop Stea mer EZ-3 Part Number EZ-5 Part Number Description 1178483 H O S E , 1 1 / 2 " I D , S I L C O N E 1178386 1178386 H O S E , 3 / 4 " I D S I L C O N E 1178685 H O S E , O V E R F L O W , 2 8 "[...]

  • Page 40

    P ARTS M ODEL EZ-3 & EZ-5 C OUNTERTOP S T EAMERS P AGE 40 O PERATOR ’ S M ANUAL 1178387 REV 2 PARTS Parts for Simple Steam Countertop Stea mer EZ-3 Part Number EZ-5 Part Number Description 1178347 1178347 SEAL,SHAFT 1178275 S H A F T , V A L V E L EVER 1178373 1178373 S H I E L D , H E A T T R A N S F E R 1177318 1177318 S H I M , C A S T S T[...]

  • Page 41

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 41 LIMITE D W ARRA NTY Southbend w arrants th at the equip ment, a s supplied by the factory to th e origin al purc hasers, is free from defect s in material s and w orkmansh ip. Should a ny part t hereof be come d efective a s a res ult of nor mal us e within [...]

  • Page 42

    P AGE 42 O PERATOR ’ S M ANUAL 1178387 REV 2 COUNTERTOP STEAMER A produc t with the Southb end nam e incorp orates the bes t in dur abili ty and lo w mainten ance. W e all recogn ize, ho wever, that rep lacem ent parts a nd occasi onal prof essio nal serv ice m ay be necessar y to exte nd the usef ul lif e of this un it. W hen servic e is needed,[...]