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Sony CPD-E220 manual

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Table of contents for the manual

  • Page 1

    SERVICE MANUAL SPECIFICATIONS CRT 0.24 mm aperture grille pitch (center) 17 inches measured diagonally 90-degree deflection FD Trinitron Viewable image size Approx. 327 × 243 mm (w/h) (14 3 / 4 × 9 5 / 8 inches) 16.0" viewing image Resolution Maximum Horizontal: 1600 dots (E220/E220E) Vertical: 1200 lines (E220/E220E) Recommended Horizontal:[...]

  • Page 2

    CPD-E220/E215E/E220E – 2 – LEAKAGE TEST The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part hav- ing a return to chassis, must not exceed 0.5 mA (500 microampers). Leakage current can be measured by any one of three methods. 1. A commercial leakage tester, such as the Simpson 229[...]

  • Page 3

    CPD-E220/E215E/E220E – 3 – POWER SAVING FUNCTION DIAGNOSIS This monitor is equipped with a self-diagnosis function. If there is a problem with your monitor or computer , the screen will go blank and the 1 (po wer) indicator will either light up green or flash orange. If the 1 (po wer) indicator is lit in orange, the computer is in power sa ving[...]

  • Page 4

    CPD-E220/E215E/E220E – 4 – TIMING SPECIFICATION PRIMARY MODE MODE AT PRODUCTION MODE 1 MODE 2 MODE 3 MODE 4 MODE 5 MODE 6 MODE 7 MODE 8 RESOLUTION 640 X 480 800 X 600 832 X 624 1024 X 768 1024 X 768 720 X 400 640 X 480 1280 X 1024 CLOCK 25.175 MHz 56.250 MHz 57.283 MHz 78.750 MHz 94.500 MHz 28.322 MHz 36.000 MHz 135.000 MHz — HORIZONTAL — H[...]

  • Page 5

    CPD-E220/E215E/E220E – 5 – TABLE OF CONTENTS Section Title Page 1. GENERAL .................................................................. 1-1 2. DISASSEMBLY 2-1. Cabinet Removal ................................................. 2-1 2-2. A and D Boards Removal ................................... 2-1 2-3. Service Position ....................[...]

  • Page 6

    CPD-E220/E215E/E220E GND GND Connector (2P) GND CN2 CN602 CN310 CN303 CN304 CN307 CN309 CN301 CN302 CN903 Screw (+BVTT 3 x 8 ) I/O cable assembly 1 Screw (+M 4 x 8) 4 Cable Cable cover 5 6 2 8 3 Three screws (+BVTT 3 x 12) 9 A board 7 D board Cable stopper Cable holder 12 Four screws (+BVTT 3 x 8) 10 GND 2 Two claws 1 Two screws (+BVTP 4 x 16) 3 Ca[...]

  • Page 7

    CPD-E220/E215E/E220E A board 1 3 2 Tention spring GND GND CN602 CN903 Connector (2P) CN2 CN307 Anode cap (See page 2-3.) Neck assembly Degauss coil Deflection yoke 1 Two degauss coil holder Two degauss coil holder 13 Cussion Picture tube 7 Bezel assembly 12 Two screws (+BVTT 4 x 8) Four screws (Hexagon) 4 Two screws (+BVTP 4 x 16) 3 Chassis assembl[...]

  • Page 8

    CPD-E220/E215E/E220E 2-3 2-5. H BOARD REMOVAL 3 When one side of the rubber cap is separated from the anode button, the anode-cap can be removed by turning up the rubber cap and pulling up it in the direction of the arrow C . • HOW TO HANDLE AN ANODE-CAP 1 Don’t scratch the surface of anode-caps with sharp shaped material! 2 Don’t press the r[...]

  • Page 9

    CPD-E220/E215E/E220E 2-6. HARNESS LOCATION CN903 CN902 CN501 CN603 CN505 CN901 CN502 CN310 CN301 CN307 CN309 CN302 CN304 CN303 CN504 CN602 CN2 CN1 Picture tube Degauss coil A board AC inlet D board H board 2-4[...]

  • Page 10

    CPD-E220/E215E/E220E VR501 SECTION 3 SAFETY RELATED ADJUSTMENT 3-1 When replacing parts shown in the table below, the following operational checks must be performed as a safety precaution against X-ray emissions from the unit. Allow the unit to warm up for one minute prior to checking the following conditions: a) HV Regulator Check 1) Input white c[...]

  • Page 11

    CPD-E220/E220E/E215E #2 SECTION 4 ADJUSTMENTS 4-1 • Landing Fine Adjustment 1. Put the set inside the Helmholtz coil. 2. Set TLH plate to zero position. 3. Input the single green signal. 4. Demagnetize the CRT surface with the hand degausser , and perform auto degaussing. 5. Attach the wobbling coil to the designated part of the CRT neck. 6. Atta[...]

  • Page 12

    CPD-E220/E220E/E215E 4-2 A 312 mm B MODE All mode 234 mm a 1.5 mm b 1.5 mm a B A b B A A 0.30 mm B MODE All mode 0.35 mm • Convergence Rough Adjustment 1. Enter the crosshatch signal. 2. Recheck focus and readjust when focus was worse. 3. Adjust roughly H. STAT and V. STAT convergence by 4 pole magnet. 4. Adjust roughly HMC and VMC by 6 pole magn[...]

  • Page 13

    5-1 5-2 SECTION 5 DIAGRAMS 5-1. BLOCK DIAGRAMS CN301 2 4 6 SIGNAL-IN HD15 PIG-TAIL RED GREEN BLUE CN302 TO D BOARD CN901 TO D BOARD CN902 7 B 3 4 8 9 5 CLAMP H_RTN V_RTN SDA/I SCL/I G1 A TO D BOARD CN603 C 5 1 3 4 6 CN303 TO D BOARD FBT HV G2 FV1 CRT R.G.B ABL +81V +12V +6.3V +5V G1 2 IC001 PRE AMP,OSD MIX 6 32 11 SONG BUFF Q008 7 19 15 26 4 6 7 5 [...]

  • Page 14

    5-3 5-4 B-SS3562<NH.>-BD2-EPS05 CN902 1 +5V IC903 RESET IN OUT 19 20 PD0/V SYNCO 34 PA6 PD4/ITB ABL/O H_RETURN 24 17 18 19 16 14 8 HDRV 5 OUT 3 FLYBACK 13 VOUT1 12 IC401 V OUT VOUT2 1 HFLB 11 EWDRV 5 BIN 6 BDRV 3 BOP 32 FOCUS 32 OSCOUT 33 X901 24MHz OSCIN 23 PD3/ITA/VFBACK BOP CONT Q510, Q513 D517 +12V 1 3 SWITCHING Q501 B DRIVE Q515,516 H DR[...]

  • Page 15

    5-5 5-6 5-2. FRAME SCHEMATIC DIAGRAM 5-3. CIRCUIT BOARDS LOCATION D H A DGC A D HV H USER CONTROL DEFLECTION,HV,POWER V DY H DY RGB OUT VIDEO, µ-COM,DEFLECTION CONTROL, B-SS3562<NH.>-KESSENZU-EPS05 1 2 3 4 5 6 CN301 6P RGND RED GGND GREEN BGND BLUE 1.2kV CN309 1P 1 1 2 3 4 CS1 CS0 CS3 CS2 CN304 4P H G1 G2 HG RGB PICTURE TUBE 1 2 3 4 5 6 7 CN[...]

  • Page 16

    5-7 5-8 5-4. SCHEMATIC DIAGRAMS AND PRINTED WIRING BOARDS Note: • All capacitors are in µF unless otherwise noted. (pF: µµF) Capacitors without voltage indication are all 50 V. • Indication of resistance, which does not have one for rating electrical power, is as follows. Pitch: 5 mm Rating electrical power 1/4 W (CHIP : 1/10 W) • All resi[...]

  • Page 17

    1 A B C D E F G H I 2 12 13 11 10 9 8 7 6 5 4 3 14 0.2 0.8 1.1 -0.2 0.1 2.6 0.1 2.9 0.1 0.1 2.6 4.4 0.6 1 2 3 2.0 2.9 1.5 4.4 1.1 2.1 4.7 0.6 2.1 2.9 2.9 5.0 5.0 0.2 0 0 0 0 3.8 5.0 1.3 5.0 5.0 5.0 4 5 6 5.0 0 4.4 0 2.1 2.9 2.0 53.1 41.9 52.7 5.0 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33[...]

  • Page 18

    1 A B C D E F G H I 2 12 13 11 10 9 8 7 6 5 4 3 14 5-13 5-14 (3) Schematic Diagrams of D ( a a a a a , b b b b b , c c c c c , d d d d d ) Board • Divided circuit diagram One sheet of D board circuit diagram is divided into four sheets, each having the code D- a to D- d . For example, the destination ab1 on the D- a sheet is connected to ab1 on t[...]

  • Page 19

    5-15 5-16 1 A B C D E F G H I 2 12 13 11 10 9 8 7 6 5 4 3 D Schematic diagram - b board l l l l l • Divided circuit diagram One sheet of D board circuit diagram is divided into four sheets, each having the code D- a to D- d . For example, the destination ab1 on the D- a sheet is connected to ab1 on the D- b sheet. b 1 a Ref. No. Circuit diagram d[...]

  • Page 20

    5-17 1 A B C D E F G H I 2 12 13 11 10 9 8 7 6 5 4 3 14 5-18 • Divided circuit diagram One sheet of D board circuit diagram is divided into four sheets, each having the code D- a to D- d . For example, the destination ab1 on the D- a sheet is connected to ab1 on the D- b sheet. b 1 a Ref. No. Circuit diagram division code HV 9 10 3 6 1 11 14 FV1 [...]

  • Page 21

    5-19 5-20 1 A B C D E F G H I 2 12 13 11 10 9 8 7 6 5 4 3 14 D Schematic diagram Ò Ò Ò Ò Ò - c board • Divided circuit diagram One sheet of D board circuit diagram is divided into four sheets, each having the code D- a to D- d . For example, the destination ab1 on the D- a sheet is connected to ab1 on the D- b sheet. b 1 a Ref. No. Circuit d[...]

  • Page 22

    5-23 5-5. SEMICONDUCTORS 1 TOP VIE W n 8 pin DIP 1 TOP VIEW n 20 pin DIP 1 TOP VIE W n 36 pin DIP 1 TOP VIEW n 42 pin DIP 1 TOP VIE W n 32 pin DIP E LETTER SIDE C B GA TE CA THODE ANODE E B C E C B E C B LETTER SIDE E C B CA THODE ANODE ~ ~ - - - - ~ ~ - - CA THODE ANODE BH3863F BH3863F-E2 1 TOP VIEW n 24 pin SOP LA78040 7 1 LM2415T LM358N M24C16BN[...]

  • Page 23

    CPD-E220/E220E/E215E 1 3 4 5 10 6 7 9 • Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. • Items with no part number and no description are not stocked because they are seldom required for routine service. • The construction parts of an[...]

  • Page 24

    CPD-E220/E220E/E215E 60 69 51 61 61 70 52 54 62 71 72 53 63 55 64 64 68 65 66 57 67 58 59 56 6-2. PICTURE TUBE 7-685-663-71 +BVTP 4X16 8026114012 7-685-881-09 +BVTT 4X8 The components identified by mark ¡ are critical for safety. Replace only with part number specified. Les composants identifiés par une marque ¡ sont critiques pour la sécurité[...]

  • Page 25

    CPD-E220/E220E/E215E 6-3. PACKING MATERIALS The components identified by mark ¡ are critical for safety. Replace only with part number specified. Les composants identifiés par une marque ¡ sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. 6-3 10 1 10 2 10 4 10 5 10 3 101 0 1-776-027-11 CORD SET[...]

  • Page 26

    REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK The components identified by mark ¡ are critical for safety. Replace only with part number specified. Les composants identifiés par une marque ¡ sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. CPD-E220/E220E/E215E 7-1 NOT[...]

  • Page 27

    REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK The components identified by mark ¡ are critical for safety. Replace only with part number specified. Les composants identifiés par une marque ¡ sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. CPD-E220/E220E/E215E 7-2 (a)[...]

  • Page 28

    REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK The components identified by mark ¡ are critical for safety. Replace only with part number specified. Les composants identifiés par une marque ¡ sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. CPD-E220/E220E/E215E 7-3 (a)[...]

  • Page 29

    REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK The components identified by mark ¡ are critical for safety. Replace only with part number specified. Les composants identifiés par une marque ¡ sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. CPD-E220/E220E/E215E 7-4 (d)[...]

  • Page 30

    REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK The components identified by mark ¡ are critical for safety. Replace only with part number specified. Les composants identifiés par une marque ¡ sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. CPD-E220/E220E/E215E 7-5 (d)[...]

  • Page 31

    REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK The components identified by mark ¡ are critical for safety. Replace only with part number specified. Les composants identifiés par une marque ¡ sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. CPD-E220/E220E/E215E 7-6 (d)[...]

  • Page 32

    REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK The components identified by mark ¡ are critical for safety. Replace only with part number specified. Les composants identifiés par une marque ¡ sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. CPD-E220/E220E/E215E 7-7 (d)[...]

  • Page 33

    REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK The components identified by mark ¡ are critical for safety. Replace only with part number specified. Les composants identifiés par une marque ¡ sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. CPD-E220/E220E/E215E 7-8 (d)[...]

  • Page 34

    REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK The components identified by mark ¡ are critical for safety. Replace only with part number specified. Les composants identifiés par une marque ¡ sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. CPD-E220/E220E/E215E 7-9 (d)[...]