Snapper 5900830 S200XTBV2861 manual

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Table of contents for the manual

  • Page 1

    S 200XT Series Zer o- T urn Riding Mow ers Model Description 5900830 S200XTB V2861, 61” Cut Z ero- T urn Riding Mow er 5900937 S200XTKA V2661, 61” Cut Zer o- T urn Riding Mower 5900951 S200XTB V3261, 61” Cut Z ero- T urn Riding Mow er 5901023 S200XTB2861, 61” Cut Zer o- T urn Riding Mower 5900582 S200XTB3061, 61” Cut Zer o- T urn Riding M[...]

  • Page 2

    WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. WARNING Battery posts, terminals, and related accessories contain lead and lead compounds - chemicals known to the State of california to cause cancer and reproductive harm. Wash hands after ha[...]

  • Page 3

    Table of Contents Operator Safety ...........................................................2 Safety Rules and Information .................................2 Safety Decals ........................................................11 Safety Interlock System ........................................12 Safety Alert Symbol & Signal Words ............[...]

  • Page 4

    2 Operator Safety Operating Safety Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety. Do not operate this machine unless you have been trained. Reading and understanding this operator’s manual is a way to train yoursel[...]

  • Page 5

    3 Operator Safety Slope Operation Operation on slopes can be dangerous. Using the unit on a slope that is too steep where you do not have adequate wheel traction (and control) can cause sliding, loss of steering, control, and possible rollover. You should not operate on a slope greater than a 5.4 foot rise over a 20 foot length (15 degrees). Always[...]

  • Page 6

    4 Roll Bar Use Keep the roll bar in the raised position and fasten the seat belt. There is no roll over protection when the roll bar is down! Do not jump off if the mower tips (it is safer to be secured by the seat belt with the roll bar raised.) Lower the roll bar only when necessary (such as to temporarily clear a low overhanging obstacle) and NE[...]

  • Page 7

    5 Operator Safety Enclosed Areas Only operate this unit outdoors and away from unventilated areas such as inside garages or enclosed trailers. The engine emits poisonous carbon monoxide gas and prolonged exposure in an enclosed area can result in serious injury or death. Fuel and Maintenance Always disengage all drives, shutoff the engine, and remo[...]

  • Page 8

    6 2. Mow only in the daylight or with good artificial light, keeping away from holes and hidden hazards. 3. Be sure all drives are in neutral and parking brake is engaged before starting engine. Only start engine from the operator’s position. Use seat belts if provided. 4. Be sure of your footing while using pedestrian controlled equipment, espec[...]

  • Page 9

    7 Operator Safety 23. Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision. 24. To reduce fire hazard, keep unit free of grass, leaves & excess oil. Do not stop or park over dry leaves, grass or combustible materials. 25. OSHA regulations may require the use of hearing protection when exposed to sound [...]

  • Page 10

    8 Operator Safety EMISSIONS 1. Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm. 2. Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label. IGNITION SYSTEM (GASOLINE MODELS) 1. This spark ignition system com[...]

  • Page 11

    9 Operator Safety ROLL BAR INSTRUCTIONS For models equipped with factory-installed Roll Over Protection System (ROPS). OPERATIONAL WARNINGS • Always use the seat belt when the roll bar is in the raised position. • Never use the seat belt when the roll bar is in the down position. • Remember there is no roll over protection when the roll bar i[...]

  • Page 12

    10 INSPECT BUCKLE & LA TCH INSPECT WEBBING Operator Safety WARNING Failure to properly inspect and maintain the seat belt can cause serious injury or death. INSPECTION AND MAINTENANCE OF THE ROLL BAR SEAT BELT • The seat belt like the ROLL BAR, needs to be periodically inspected to verify that the integrity has not been compromised through no[...]

  • Page 13

    Operator Safety 11 Safety Decals Before operating your unit, read the safety decals. The cautions and warnings are for your safety. To avoid a personal injury or damage to the unit, understand and follow all safety decals. WARNING If any safety decals become worn or damaged, and cannot be read, order replacement decals from your local dealer. A C B[...]

  • Page 14

    12 www.SnapperPro.com Operator Safety Safety Interlock System This unit is equipped with safety interlock switches. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly. Operational SAFETY Checks Test 1 — Engine should NOT crank if: • PT[...]

  • Page 15

    13 Identification Numbers SAMPLE SAMPLE When contacting your authorized dealer for replacement parts, service, or information you MUST have these numbers. Record your part number, serial number and engine serial numbers in the space provided on the inside front cover for easy access. These numbers can be found in the locations shown in Figure 1. NO[...]

  • Page 16

    14 www.SnapperPro.com Control Functions The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section. Ground Speed L[...]

  • Page 17

    Fuel Tank Cap To remove the cap, turn counterclockwise. Fuel Level Gauge Displays the fuel level in the tank. Features & Controls 15 Parking Brake DISENGAGE Releases the parking brake. ENGAGE Locks the parking brake. Pull the parking brake lever back to engage the parking brake. Move the lever fully forward to disengage the parking brake. NOTE:[...]

  • Page 18

    16 www.SnapperPro.com General Operating Safety Before first time operation: • Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower. • Become familiar with all of the controls and how to stop the unit. • Drive in an open area without mowing to become accustomed to the unit. Ch[...]

  • Page 19

    Operation 17 Figure 4. Seat Adjustment A. Seat Adjustment Lever Seat Adjustment See Figure 4. The seat can be adjusted forward and backward. Move the lever towards the left, position the seat as desired, and release the lever to lock the seat into position. Figure 3. Checking Tire Pressure Check Tire Pressures Tire pressure should be checked period[...]

  • Page 20

    18 www.SnapperPro.com Figure 7. Raise & Lower the Roll Bar A. Hair Pin Clip B. Retainer Pin C. Roll Bar D. Rubber Stop Raise and Lower the Roll Bar To Lower the Roll Bar: 1. Pull the hair pin clips (A, Figure 7) out of the retainer pins (B). 2. Push or pull the top of the roll bar (C) forward against the rubber stops (D) and remove the retainer[...]

  • Page 21

    19 Operation Starting the Engine 1. While sitting in the operator’s seat, engage the parking brake by pulling the parking brake lever back, make sure the PTO switch is disengaged (pressed down fully) and the motion control handles are locked in the NEUTRAL position. 2. NOTE: A warm engine may not require choking. Set the engine throttle control t[...]

  • Page 22

    20 www.SnapperPro.com Operation Zero Turn Driving Practice The lever controls of the Zero Turn rider are responsive, and learning to gain a smooth and efficient control of the rider’s forward, reverse, and turning movements will take some practice. Spending some time going through the maneuvers shown and becoming familiar with how the unit accele[...]

  • Page 23

    21 Operation Executing an End-Of-Row Zero Turn Your Zero Turn Rider’s unique ability to turn in place allows you to turn around at the end of a cutting row rather than having to stop and Y-turn before starting a new row. For example, to execute a left end-of row zero turn: 1. Slow down at the end of the row. 2. Move the RIGHT ground speed control[...]

  • Page 24

    22 www.SnapperPro.com Mowing 1. Engage the parking brake. Make sure the PTO switch is disengaged, the motion control levers are locked in the NEUTRAL position and the operator is on the seat. 2. Start the engine (see Starting The Engine ). 3. Set the mower cutting height (see Mowing Height Adjustment ). 4. Set the throttle to FULL. 5. Engage the PT[...]

  • Page 25

    23 Operation When and How Often to Mow The time of day and condition of the grass greatly affect the results you’ll get when mowing. For the best results, follow these guidelines: 1. Mow when the grass is between three and five inches high. 2. Mow with sharp blades. Short clippings of grass one inch or shorter decompose more quickly than longer b[...]

  • Page 26

    24 www.SnapperPro.com Attaching A Trailer The maximum weight of a towed trailer should be less than 200 lbs (91kg). Secure the trailer with a appropriately sized clevis pin (A, Figure 18) and clip (B). Excessive towed loads can cause loss of traction and loss of control on slopes. Reduce towed weight when operating on slopes. The surface being driv[...]

  • Page 27

    25 Maintenance Schedule The following schedule should be followed for normal care of your rider and mower. You will need to keep a record of your operating time. Determining operating time is easily accomplished by observing the elapsed time recorded by the hour meter. Regular Maintenance Regular Maintenance UNIT MAINTENANCE Bef ore Each Use Check [...]

  • Page 28

    26 www.SnapperPro.com Checking / Adding Fuel To add fuel: 1. Remove the fuel cap. 2. Fill the tank to about 1-1/2” (3,81 cm) of the bottom of the filler neck. This will allow for fuel expansion. NOTE: Do not overfill. Refer to your engine manual for specific fuel recommendations. 3. Install and hand tighten the fuel cap. Fuel Filter The fuel filt[...]

  • Page 29

    27 Regular Maintenance Lubrication Lubricate the unit at the locations shown in Figures 20 through 23 as well as the following lubrication points. Grease: • front caster wheel axles & yokes • deck lift pivot blocks • mower deck spindles • mower deck idler arm Use grease fittings when present. Disassemble parts to apply grease to moving [...]

  • Page 30

    28 www.SnapperPro.com Figure 25. Intergrated Transmission A. Hydraulic Oil Filter B. O-Ring C. Filter Cover Figure 24. Checking Hydraulic Oil Level A. Hydraulic Oil Reservoir B. Reservoir Cap A B Check Hydraulic Oil Level Oil Type: 20W-50 conventional detergent motor oil. 1. Check the oil level when the unit is cold. The oil should be up to the “[...]

  • Page 31

    29 Regular Maintenance Servicing The Mower Blades Removing the Mower Blade 1. To remove the mower blade, use a 1” wrench on the flats of the spindle shaft and remove the mower blade mounting bolt with a 15/16” wrench (Figure 26). 2. If there are no flats on the spindle shaft, wedge a wooden block between the mower blade and the mower deck housi[...]

  • Page 32

    30 www.SnapperPro.com Figure 31. Tightening the Mower Blade for Installation A. Mower Blade Mounting Bolt B. Flat Washer C. Mower Blade Air Lift (Points Up For Installation) D. 4 X 4 Wooden Block D A B Sharpening the Mower Blade 1. Sharpen the mower blades with grinder, hand file, or electric blade sharpener. 2. Sharpen the mower blade by removing [...]

  • Page 33

    31 Regular Maintenance Ground Speed Control Lever Adjustment The control levers can be adjusted in three ways. The alignment of the control levers, the placement of the levers (how close the ends are to one another) and the height of the levers can be adjusted. To Adjust the Handle Alignment Loosen the mount bolts (A, Figure 32) and pivot the lever[...]

  • Page 34

    32 www.SnapperPro.com Figure 35. Parking Brake Adjustment A. Brake Spring B. Adjustment Nut C. Set Collar D. Parking Brake Bracket Parking Brake Adjustment 1. Disengage the PTO, stop the engine, block the front wheels, remove the ignition key, and engage the parking brake. 2. Locate the brake spring (A, Figure 35). S/N: 2014161188 & Below 3. Wi[...]

  • Page 35

    33 Regular Maintenance Figure 36. Check Lift Rod Timing Figure 37. Adjust Lift Rod Timing Figure 38. 2 x 4 Locations Deck Rod Timing Adjustment - 61” Models 1. Park the machine on a flat, level surface. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. Rear tires must be inflated to 15 psi (1,03 bar); [...]

  • Page 36

    34 www.SnapperPro.com Regular Maintenance Figure 39. Hanger Chain Adjustment Figure 41. Fine Adjustment A. Jam Nut B. Fine Adjustment Bolt Deck Leveling Adjustment - 61” Models NOTE: Before adjusting the deck level, the deck lift rod timing must be checked and/or adjusted. Coarse Adjustment Procedure When adjusting the deck level, the coarse adju[...]

  • Page 37

    35 Regular Maintenance Deck Rod Timing Adjustment - 72” Models 1. Park the machine on a flat, level surface. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. Rear tires must be inflated to 15 psi (1,03 bar). 2. To check lift rod timing measure and record the distance between the lift pivots and the ro[...]

  • Page 38

    36 www.SnapperPro.com Regular Maintenance Figure 45. Hanger Chain Adjustment A. Jam Nut B. Deck Height Adjuster A A A Figure 46. Checking The Blade Height Measurement Deck Leveling Adjustment - 72” Models NOTE: Before adjusting the deck level, the deck lift rod timing must be checked and/or adjusted. 1. Park the machine on a flat, level surface. [...]

  • Page 39

    37 Regular Maintenance Figure 48. Mower PTO Belt Routing A. Spindle Pulley B. PTO Drive Belt C. Spring-loaded Idler Pulley D. Stationary Idler Pulley Figure 47. Mower PTO Belt A. Idler Arm B. Stationary Idler Pulley Mower Belt Replacement 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking [...]

  • Page 40

    38 www.SnapperPro.com Deck Lift Assist Springs The deck lift assist springs (A, Figure 50) are factory set to provide optimal lifting performance. Although they are fastened with an adjustable anchor, this is not an adjustment point. Do NOT attempt to adjust the spring length or lifting performance will be compromised. Check the Mower Belt Idler Te[...]

  • Page 41

    39 6 3/8” (16,2 cm) Figure 51. Hydraulic Drive Belt Replacement A. Pump Drive Belt B. Crankshaft Pulley C. Transaxle Pulley D. Idler Pulley E. Idler Arm F. Spring G. Spring Anchor Eyebolt B D A C F G E C Hydraulic Pump Drive Belt Replacement 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the par[...]

  • Page 42

    40 www.SnapperPro.com Regular Maintenance Figure 52. Battery Compartment A. Positive (+) Cable & Terminal B. Negative (-) Cable & Terminal Battery Maintenance NOTE: This unit is equipped with a maintenance-free BCIU1 battery. Cleaning the Battery and Cables 1. Disconnect the cables from the battery, negative (black) cable first (B, Figure 5[...]

  • Page 43

    41 Regular Maintenance Battery Service Checking Battery Voltage A voltmeter can be used to determine condition of battery. When engine is off, the voltmeter shows battery voltage, which should be 12 volts. When engine is running, the voltmeter shows voltage of charging circuit which normally is 13 to 14 volts. A dead battery or one too weak to star[...]

  • Page 44

    42 www.SnapperPro.com Regular Maintenance Dischar ged V ehicle Battery WARNING Any procedure other than the preceding could result in: (1) personal injury caused by electrolyte squirting out the battery vents, (2) personal injury or property damage due to battery explosion, (3) damage to the charging system of the booster vehicle or of the immobili[...]

  • Page 45

    43 Regular Maintenance Storage Temporary Storage (30 Days Or Less) Remember, the fuel tank will still contain some gasoline, so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source. Fuel vapor is also toxic if inhaled, so never store the unit in any structure used for human or animal habitation. Her[...]

  • Page 46

    44 www.SnapperPro.com Troubleshooting Chart While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. The troubleshooting guide below lists the most common problems, their causes and remedies. See the inform[...]

  • Page 47

    45 Rider Troubleshooting Continued. Problem Cause Remedy Engine runs, but rider will 1. Hydraulic release valve(s) 1. Turn valve(s) clockwise to close. not drive. in “open” position. 2. Belt is broken. 2. See Drive Belt Replacement. 3. Drive belt slips. 3. See problem and cause below. 4. Brake is not fully released. 4. See authorized service de[...]

  • Page 48

    46 www.SnapperPro.com Troubleshooting Troubleshooting Common Cutting Problems PROBLEM CAUSE REMEDY Streaking 1. Blades are not sharp. 2. Blades are worn down too far. 3. Engine speed is too slow. 4. Ground speed is too fast. 5. Deck is plugged with grass. 6. Not overlapping cutting rows enough. 7. Not overlapping enough when turning. 1. Sharpen you[...]

  • Page 49

    47 Specifications Specifications NOTE: Specifications are correct at time of printing and are subject to change without notice. ENGINE 26 Gross HP† Kawasaki (Product Model: 5900937) Make Kawasaki Model FX730-AS00-R Displacement 44.3 Cu. in (726 cc) Electrical System 12 Volt, 15 amp. Alternator, Battery: 340 CCA Oil Capacity 2.2 US Qt. (2,1 L) w/ [...]

  • Page 50

    48 www.SnapperPro.com THIS IS A 15 DEGREE SLOPE INSTRUCTIONS 1. Fold this page along the dotted line indicated above. 2. Align the left edge of this guide with a vertical tree , a power line pole, a fence post, or an y vertical structure. 3. Compare the angle of the fold with the angle of the hill. SLOPE INDENTIFICA TION GUIDE ALIGN THIS EDGE WITH [...]

  • Page 51

    Notes Not for Reproduction[...]

  • Page 52

    Notes Not for Reproduction[...]

  • Page 53

    Not for Reproduction[...]

  • Page 54

    BRIGGS & STRA TT ON PRODUC TS W ARRANTY POLICY September 2012 LIMITED W ARRANTY Briggs & Stratton warr ants that, during the warranty period specified belo w , it will repair or replace , free of charge , any part that is defectiv e in material or workmanship or both. T ransportation charges on product submitted for repair or replacement un[...]

  • Page 55

    California, U.S. EP A, and Briggs & Stratton Corporation Emissions Control W arranty Statement Y our Warra nty Rights And Obligations September 2012 The California Air Resources Board, U.S. EP A, and Briggs & Stratton (B&S) are pleased to explain the emissions control system warranty on your Model Y ear 2012 - -2013 engine/ equipment. I[...]

  • Page 56

    S 200XT Series Zer o- T urn Riding Mow ers Operator ’ s Manual Not for Reproduction[...]