Snapper 2690629 manual

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Table of contents for the manual

  • Page 1

    0 A ATO UAL GT600 Series 27HP Hydro Tractors & Mower Decks 2690628 STGT2754D, 27HPD, 4WD, 3P 2690629 STGT2754D, 27HPD, 4WD, 3P 2690626 STGT2754D, 27HPD, 4WD, 3P & 54" Mower 2690627 STGT2754D, 27HPD, 4WD, 3P & 54" Mower 54" Mower Decks Mfg. No. Description 1695197 54" Mower Deck 1695198 54" Mower Deck 1733761 Rev[...]

  • Page 2

    [able of Contents Safety Rules & information ................................. 2 identification Numbers ........................................ 7 Safety Decals ....................................................... 8 Safety icons ......................................................... 9 Safety Interlock System ..............................[...]

  • Page 3

    Safety Rules & information Oporating Safety Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety. Power equipment is only as safe as the operator. If it is misused, or not properly maintained, it can be dangerous! Remem[...]

  • Page 4

    Safety Rules and lflformtiefl, Slope 8peratiofl You could be seriously injured or even killed if you use this unit on too steep an incline. Using the unit on a slope that is too steep or where you don't have adequate traction can cause you to lose control or roll over. A good rule of thumb is to not operate on any slope you cannot back up (in [...]

  • Page 5

    Safety RuJes & lflfomatJofl Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle _, in text signif[...]

  • Page 6

    Safety Rules andinformation SLOPE OPERATION Slopes are a major factor related to loss-of-control and tip- over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you can- not back up the slope or if you feel uneasy on it, do not operate on it. Control of a walk-behind or ride-on machine sliding[...]

  • Page 7

    SERVICE AND MAINTENANCE Safe Handling of Gasoline 1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition. 2. Use only approved gasoline containers. 3. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refueling. 4. Never fuel the machine indoors. 5. Never store the machine or fuel cont[...]

  • Page 8

    Jdefltificatiofl Numbers _ _icity Manufacturing, inc. • When contacting your authorized dealer for replace- ment parts, service, or information you MUST have these numbers. Record your model name/number, manufacturer's identi- fication numbers, and engine serial numbers in the space provided for easy access. These numbers can be found in the[...]

  • Page 9

    Safety Decals Safety Decals This unit has been designed and manufactured to pro- vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipmen[...]

  • Page 10

    Safety lcofls / Safety inteplock Test Safety icons Warning: Read Operator's Manual. Read and understand the Operator's Manual before using this machine. Danger: Thrown Objects. This machine is capable of throwing objects and debris. Keep bystanders away. Warning: Remove Key Before Servicing. Remove the key and consult techni- cal literatu[...]

  • Page 11

    Features & Controls Control Functions Figure 1. Controls The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERA TION s[...]

  • Page 12

    Features & Cofltrols, _ Attachment Lift Control Lever When using the mower deck, lift the deck off the ground while transporting to and from the job site. DO NOT cut with the mower in the raised, transport position. The attachment lift control lever raises and lowers attachments that utilize the tractor's hydraulic lift cylinder. This leve[...]

  • Page 13

    Features & Cefltrols Transmission Oil Level Check Plug Transmission oil check plug/dipstick is used to check transmission oil level and to add oil to the transmission. See TRANSMISSION MAINTENANCE for oil level check and fill procedures. Mid / Rear PTO Selector The mid / rear PTO selector lever selects which PTO or combination of PTOs is activa[...]

  • Page 14

    Features & Cefltrols Dashboard Display Functions The dashboard display shows a variety of engine opera- tion and control status information, as explained in the descriptions below. A. Irregular Voltage Indicates that the voltage being produced by the charg- ing system and battery is higher or lower than normal levels. B, Rear PTO Light Indicate[...]

  • Page 15

    OperatJflg the Tractor General Operating Safety Be sure to read all information in the Safety and Operation sections before attempting to operate this unit. Become familiar with all of the controls and how to stop the unit. Slope Operation WARNING Never operate on slopes greater than 17.6 percent (10 °) which is a rise of 3-1/2 feet (106 cm) verti[...]

  • Page 16

    Operatiflg the Tractor 1. Return the ground speed control(s) to neutral and engage the parking brake. 2. Disengage the PTO and wait for all moving parts to stop. 3. Place the throttle control in the position specified in the engine owner's manual provided in the operator's packet shipped with your tractor. Follow any recom- mended stoppin[...]

  • Page 17

    Operatiflg the Tractor Pushing The Tractor By Hand DO NOT TOW TRACTOR Q Towing the unit will transmission cause damage. Do not use another vehicle to push or pull this unit. Do not actuate the transmission release valve lever while the engine is running. 1. Disengage the PTO and turn the engine off. 2. Push the transmission release (B, Figure 4) fo[...]

  • Page 18

    Operatiflg the Tractor Figure 7. Auxiliary Hydraulics A. Angle Left B. Angle Right Using Auxiliary Hydraulics The attachment lift control is also used to control attach- ments that use the tractor's auxiliary hydraulic couplers located on the right and left front frame rails. The left set of quick couplers is activated when the front / rear hy[...]

  • Page 19

    OperatJflg the Tractor Optional 3-Point Hitch Operation (Select Models) Attachment Weight Limit The maximum alJowable attachment weight is deter- mined by the gross weight of the attachment verses the distance from the end of the tractor hitch arm to the attachment's center of gravity (Figure 10). The further an attachment's center of gra[...]

  • Page 20

    Operatiflg the Tractor Figure 12. Install Sway Arms A. Sway Arms B. Hair Pin Clips C. Clevis Pins D. Upper Link Assembly E. Safety Clips F. Clevis Pins Hitch Arms Installation 1. Attach the upper lift link (D, Figure 12) to the hitch using a clevis pin (F) and safety clip (E). 2. Attach the sway arms (A, Figure 12) to the hitch assembly using clevi[...]

  • Page 21

    Operatiflg the Tractor 540 Rear PTO Operation (Select Models) Checks Before Starting Refer to the Maintenance & Adjustments sections of this manual and perform any needed service. Connecting a Drive Shaft 1. Disengage the PTO, set the parking brake, stop the engine, and wait for all moving parts to stop. 2. Pull back on the locking collar (A, F[...]

  • Page 22

    Operatiflg the Tractor 540 Attachment Recommendations GENERAL This rear PTO was designed and tested with the 540 RPM rear tiller sold by Simplicity Manufacturing. There are a wide variety of other 540 attachments available from numerous manufacturers. It is impossible for us to test every one of them. There are a few basic, common- sense criteria t[...]

  • Page 23

    Operatiflg the Tractor Mower Deck Removal & installation NOTE: Perform mower removal and installation on a hard, level surface such as a concrete floor. Removing the Mower Deck WARNING Engage parking brake, disengage PTO, stop engine and remove key before attempting to install or remove the mower. 1. Start the engine 2. Set the mower cutting he[...]

  • Page 24

    Operatiflg the Tractor installing the Mower Deck 1. Slide the mower under the tractor. 2. Hook up the electrical connection (Figure 20). 3. Start the engine. 4. Set the cutting height to maximum. 5. Fully lower the attachment lift. 6. Shut off the engine and wait for all moving parts to stop. 7. Make sure the mower lift chains (A, Figure 19) are di[...]

  • Page 25

    Operatiflg the Tractor Attaching a Trailer The maximum weight of a towed trailer should be less than 800 Ibs (363 kg). Secure the trailer with an appro- priately sized clevis pin (A, Figure 23) and clip (B). Excessive towed loads can cause loss of traction and loss of control on slopes. Reduce towed weight when operating on slopes. The surface bein[...]

  • Page 26

    MAINTENANCE SCHEDULE The following schedule should be followed for normal care of your tractor and mower. SAFETY iTEMS Check Safety Interlock System Check Tractor Brakes Check Mower Blade Stopping Time TRACTOR MAINTENANCE ITEMS Before Each Use Every 5 Hours Every 25 Hours Every 100 Hours Every 250 Hours Spring & Fall o o o Check Tractor/Mower f[...]

  • Page 27

    RegWP Maiflteflaflce Engine Maintenance - General Refer to the engine owner's manual for all engine main- tenance procedures and recommendations. Clean Debris Out of Engine Compartment Service interval: Every 25 Hours, or As Necessary Stop the engine and allow the unit to cool. Remove all debris from the engine compartment. Be sure all cooling[...]

  • Page 28

    Regular Maintenance Drain Fuel Separator Service Interval: Seasonally or as Needed The fuel filter assembly has a built in water separator that should be drained when the indicator light in the dashboard display turns on or once per season. Replace the fuel filter element every 800 hours of opera- tion or as required. To drain the fuel filter: 1. T[...]

  • Page 29

    RegWP Maiflteflaflce Check Transmission Oil Level ® Do not allow dirt, water, or other debris to enter the expansion chamber or transmission. Even a small amount of dirt can damage the transmission Service Interval: Every 25 Hours Oil Type: Type F Automatic Transmission Fluid 1. Clean the area around the transmission dip stick (A, Figure 25). 2. R[...]

  • Page 30

    Regular Maintenance Change Transmission Oil & filter Service Interval: After first the 50 hours, then every 250 ® hours. Do not allow dirt, water, or other debris to enter the expansion chamber or transmission. Even a small amount of dirt can damage the transmission Oil Type: Type F Automatic Transmission Fluid Oil Capacity: 2WD: 7.3-8.4 qt. ([...]

  • Page 31

    RegWP Maiflteflaflce Check Mower Deck Gear Box Oil Service Interval: Every Fall & Spring To check the mower deck gear box oil: 1. Place a shop towel under the side opening to keep oil off the belt and pulleys. 2. Remove the side level plug (B, Figure 31) of the gear box. Oil should come out of the side hole. If not add SAE 85W-90 oil through th[...]

  • Page 32

    Regular Maintenance Check Tire Pressures Service interval: Every 25 Hours Tire pressure should be checked periodically, and main- tained at the levels shown in the chart. Note that these pressures may differ slightly from the "Max Inflation" stamped on the side-wall of the tires. The pressures shown provide proper traction, improve cut qu[...]

  • Page 33

    RegWP Maiflteflaflce Lubrication Service interval: Every 25 Hours Lubricate the unit at the locations shown in Figures 31- 37 as well as the lubrication points listed. Generally, all moving metal parts should be oiled where contact is made with other parts. Keep oil and grease off belts and pulleys. Wipe surfaces clean before and after lubrica- tio[...]

  • Page 34

    Regular Maintenance Grease the Electric Lift Rod Grease Fitting Yearly ® ® Grease the Deck BeJt IdJer PuJley Arm Grease Fitting YearJy Figure 35. Deck Lubrication Every 10 Hours Figure 36. Mower Arbor Lubrication Figure 37. Mower Drive Shaft 33[...]

  • Page 35

    RegWP Maiflteflaflce Servicing The Mower Blades 1. Remove mower from the tractor. See Mower installation & Removal. WARNING For your personal safety, do not handle the sharp mower blades with bare hands. Careless or improper handling of blades may result in serious injury. 2. Blades should be sharp and free of nicks and dents. If not, sharpen b[...]

  • Page 36

    MAINTENANCE RECORDS Regular lVlaifltenance 35[...]

  • Page 37

    Troubleshooting, Adjustment, & Service TROUBLESHOOTING While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. The troubleshooting guide below lists the most common problems, their causes, and remedies[...]

  • Page 38

    TroubJeshootin9o Adjustment, & Service Tractor Troubleshooting Cont. Brake will not hold. 1. Brake is incorrectly adjusted. See Brake Adjustment. 2. Internal brake worn. See your dealer. Tractor steers hard or 1. Hydraulic system filter clogged. Replace filter. handles poorly. 2. Improper tire inflation. Check and correct. TROUBLESHOOTING THE M[...]

  • Page 39

    TrouhJeshooti&q, Adjustment, & Service Seat Adjustment Seat Slide Adjustment The seat can be adjusted forward and back. Move the lever (A, Figure 41), position the seat as desired, and release the lever to lock the seat into position. Brake Adjustment 1. Disengage the PTO, stop the engine, block the wheels, remove the ignition key, and enga[...]

  • Page 40

    Teouhleshootin9o Adjustment, & Service Headlight Replacement 1. Open the hood. 2. Remove the forward heat shield. 3. Remove the light bulb socket from the bezel by twist- ing it counterclockwise and pulling it out. 4. Use a rag or gloves to remove and replace the light bulb with an identical halogen bulb. DO NOT TOUCH THE BULB WITH YOUR BARE HA[...]

  • Page 41

    TroubJeshooti&|j, Adjustment, & Service Mower Adjustments & CAUTION DO NOT remove the mower deck baffles. The baffles help prevent grass clippings from becoming airborne and plugging up the engine cooling fins. Gauge Wheel Adjustment The mower gauge wheels can be placed in two positions depending on the height of cut. When using higher [...]

  • Page 42

    TpoubJeshootin9o Adjustment, & Service Leveling The Mower If the cut is uneven, the mower may need leveling. NOTE: Unequal or improper tire pressure may also cause an uneven cut. SIDE TO SIDE LEVELING 1. With the mower installed, place the tractor on a smooth, level surface such as a concrete floor. Turn the front wheels straight forward. 2. Pl[...]

  • Page 43

    TpouhJeshootin9o Adjustment, & Service Q o avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS. Mower Belt Replacement Mower Drive Belt Replacement 1. Remove the mower deck. See Mower Removal and Installation 2. Remove the screws securing the belt covers and remove the belt covers. 3. Using a spring puller or a small rope loop, release the idle[...]

  • Page 44

    $pecJficatiofls NOTE: Specifications are correct at time of printing and are subject to change without notice. ENGINE: 27 HP* Briggs & Stratton Make Briggs & Stratton Model DM 950 D - Model 582447 Horsepower 27 @ 3600 rpm Displacement 58.1 cu in (952cc) Electrical System 12 Volt, 40 amp. Alternator, Battery: 500 CCA Oil Capacity 3.2 qt. (3L[...]

  • Page 45

    Accessories Replacement Parts Replacement parts are available from your authorized dealer. Always use genuine Simplicity Service Parts. Maintenance items Many convenient and helpful service and maintenance items are available from you authorized dealer. Some of these items include: Engine Oil Touch-Up Paint Grease Gun Kit 8 oz. Grease Tube Tire Sea[...]

  • Page 46

    Snapper, INC. 535 Macon Street McDonough, GA 30253 www.snapper.com Briggs & Stratton Yard Power Products Group Copyright © 2006 Briggs & Stratton Corporation Milwaukee, WI USA. All Rights Reserved[...]