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Simplicity ZT4000 manual

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Table of contents for the manual

  • Page 1

    Not for Reproduction Parts Manual Rev. 3/2009 ZT4000 Series Zero-Turn Rider & Mower Deck TP 400-7340-M-50-S Mf g . No. Descri p tion 24HP Product 5900707 ZT4000B2444, 24HP B&S Rider w/44" Mower Mf g . No. Descri p tion 26HP Product 5900765 ZT4000B2648, 26HP B&S Rider w/48" Mower 5101297 Part No.:[...]

  • Page 2

    Not for Reproduction[...]

  • Page 3

    Not for Reproduction Table Of Content s Torque Specification Chart .... .. .......................... ...................... ............. .. Inside Back Cover PRODUCT COMPONENTS PAGES Main Frame & Front Suspension Group ........................... ... ............................ ..... ....................... ..... ................... 4 Rear B[...]

  • Page 4

    Not for Reproduction Main Frame & Front Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5301149 The above parts group applies to the following Mfg. Nos.: 4 2009 Copyright © by Briggs and Strat ton Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA. All rights reserv[...]

  • Page 5

    Not for Reproduction PART NO. DESCRIPTION REF NO. QTY. Main Frame & Front Suspension Group Footnote s SEAL, GREASE 1 50210 72SM 2 SCREW, 5/16-18 X 1 FLAT HD SC 2 50253 03SM 4 NUT, 5/16-18 HEX NYLON LOCK 3 50250 57SM 4 WASHER, 3/8 FENDER 4 50251 65SM 6 WASHER, 3/8 SAE 5 50251 56SM 4 BOLT, 3/8-16 X 1-3/4 GD5 6 50250 13X1 4SM 2 NUT, 3/8-16 HEX NYL[...]

  • Page 6

    Not for Reproduction Rear Bumper & ROPS Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5301150 The above parts group applies to the following Mfg. Nos.: 6 2009 Copyright © by Briggs and Strat ton Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA. All rights reserved 5900707 [...]

  • Page 7

    Not for Reproduction PART NO. DESCRIPTION REF NO. QTY. Rear Bumper & ROPS Group Footnote s PLUG, PANEL, 1.25 - BLACK 1 50234 84SM 6 SEAT BELT, RETRACTING - ASSM 2 51001 39SM 1 SCREW, 1/2-13 X 1.00, SHCS 3 51002 67SM 2 MOUNT, SEAT BELT - RH - ORG 4 54008 47C SM 1 PLATE, SEAT BELT ANCHOR - LH - ORG 5 54008 44C SM 1 SPACER, .52 X 1.00 X .75 6 5045[...]

  • Page 8

    Not for Reproduction Engine & PTO Group - 24HP & 26HP Briggs & Stratton NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5301152 The above parts group applies to the following Mfg. Nos.: 8 2009 Copyright © by Briggs and Strat ton Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI,[...]

  • Page 9

    Not for Reproduction PART NO. DESCRIPTION REF NO. QTY. Engine & PTO Group - 24HP & 26HP Briggs & Stratton Footnote s BOLT, CRANKSHAFT, 7/16X2-3/4, PATCH YZ 1 50476 32SM 1 BOLT, 5/16-18 X 1-3/4 GD5 YZ 2 50250 11X1 4SM 2 NUT, 5/16-18 HEX NYLOCK FLANGE 3 5 02539 2SM 6 WASHER, 5/16" INT. TOOTH LOCK 4 50251 88SM 2 CLUTCH ANCHOR PAD 5 50[...]

  • Page 10

    Not for Reproduction Instrument & Control Panel Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5300813 The above parts group applies to the following Mfg. Nos.: 10 2009 Copyright © by Briggs and Strat ton Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA. All rights reserved[...]

  • Page 11

    Not for Reproduction PART NO. DESCRIPTION REF NO. QTY. Instrument & Control Panel Group Footnote s RING, SWITCH RETAINER 1 50222 22SM 1 NUT, 3/8-24 HEX JAM 2 50253 09SM 1 PLUG, .820X1.44 HOLE, BLACK PLASTIC 3 17091 88SM 1 SCREW, 1/4-20 X 1/2 ALLEN BH 4 50252 99X4 SM 3 BOLT, 1/4-20 X 5/8 GD5 YZ (S/N: 2012635786 & Below) 5 50250 10X5 SM 2 NUT[...]

  • Page 12

    Not for Reproduction Pump Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5301153 The above parts group applies to the following Mfg. Nos.: 12 2009 Copyright © by Briggs and Strat ton Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA. All rights reserved 5900707 - ZT4000B24[...]

  • Page 13

    Not for Reproduction PART NO. DESCRIPTION REF NO. QTY. Pump Drive Group Footnote s WELD, ARM, PUMP DRIVE IDLER - ORG 1 504643 0CSM 1 BUSHING, BRASS, 1.25X1X1.25 2 5 02215 7SM 2 SPACER, .39 X 1.00 X 2.55 3 504513 5SM 1 WASHER, .41 X 1.75 X .14 4 50253 05SM 2 BOLT, 3/8-16 X 3-1/2 GD5 YZ 5 502 5013X 28SM 1 NUT, 3/8-16 HEX NYLOCK FLANGE 6 50253 94SM 3 [...]

  • Page 14

    Not for Reproduction Motion Control Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5301154 The above parts group applies to the following Mfg. Nos.: 14 2009 Copyright © by Briggs and Strat ton Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA. All rights reserved 5900707 - ZT400[...]

  • Page 15

    Not for Reproduction PART NO. DESCRIPTION REF NO. QTY. Motion Control Group Footnote s ROD, NEUTRAL RETURN 1 51009 47SM 2 SPRING, REVERSE RETURN 2 50226 45SM 2 BUSHING, NYLON 3 50232 60SM 2 BUSHING, FLANGED .375 X .630 X 2.00 4 51009 42SM 2 COLLAR, 3/8" SET 5 50105 46SM 4 WASHER, 3/8 SAE 6 50251 56SM 2 PIN, HAIR, .0915 X 1-7/8 7 502 521 0SM 2 [...]

  • Page 16

    Not for Reproduction Motion Control Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5301154 The above parts group applies to the following Mfg. Nos.: 16 2009 Copyright © by Briggs and Strat ton Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA. All rights reserved 5900707 - ZT400[...]

  • Page 17

    Not for Reproduction PART NO. DESCRIPTION REF NO. QTY. Motion Control Group Footnote s WELD, SHAFT MOTION CONTROL-LH-IS500-ORG 45 5402 588CSM 1 WELD, SHAFT MOTION CONTROL-RH-IS500-ORG 46 5402 589CSM 1 SPRING, EXTENSION 4 7 50206 39SM 2 The above parts group applies to the following Mfg. Nos.: 17 2009 Copyright © by Briggs and Strat ton Corporation[...]

  • Page 18

    Not for Reproduction Hydraulic Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5300781 The above parts group applies to the following Mfg. Nos.: 18 2009 Copyright © by Briggs and Strat ton Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA. All rights reserved 5900707 - ZT4000B24 [...]

  • Page 19

    Not for Reproduction PART NO. DESCRIPTION REF NO. QTY. Hydraulic Group Footnote s ADAPTER, HYD. 1 50226 33SM 2 FITTING, #8 JIC - #8 O-RIN G, 45 DEG. 2 502333 8SM 4 ADAPTER, 90 DEG, 9/16-3/8 BARB 3 50232 67SM 2 FITTING, TEE, 1/2 H OSE 4 50229 20SM 2 ADAPTER, 90 DEG, 9/16-5/8 BARB 5 50233 46SM 1 ADAPTER, 45 DEG, 9/16-3/8 BARB 6 50234 61SM 3 FITTING, [...]

  • Page 20

    Not for Reproduction Hydraulic Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5301155 The above parts group applies to the following Mfg. Nos.: 20 2009 Copyright © by Briggs and Strat ton Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA. All rights reserved 5900707 - ZT40[...]

  • Page 21

    Not for Reproduction PART NO. DESCRIPTION REF NO. QTY. Hydraulic Mount Group Footnote s NUT, 1/4-20 HEX NYLOCK FLANGE 1 50253 91SM 4 BOLT, 3/8-16 X 1-1/4 GD5 2 50250 13X1 0SM 2 WASHER, 3/8 SAE 3 50251 56SM 6 NUT, 3/8-16 HEX NYLOCK FLANGE 4 50253 94SM 6 BOLT, 1/4-20 X 3/4 GD5 YZ 5 50250 10X6 SM 4 WASHER, 1/4 SAE 6 50251 54SM 4 WELD, HYD TANK MOUNT 7[...]

  • Page 22

    Not for Reproduction Seat Mount & Floor Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5301161 The above parts group applies to the following Mfg. Nos.: 22 2009 Copyright © by Briggs and Strat ton Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA. All rights reserved 5900707[...]

  • Page 23

    Not for Reproduction PART NO. DESCRIPTION REF NO. QTY. Seat Mount & Floor Group Footnote s BUMPER, RUBBER 5/16-18 1 50226 12SM 2 NUT, 5/16-18 HEX NYLOCK FLANGE 2 5 02539 2SM 9 WELD, SEAT PLATE - R ED 3 540339 2CSM 1 BOLT, 3/8-16 X 6" GD5 YZ 4 5 0250 13X4 8SM 2 WASHER, 3/8" SAE 5 50251 56SM 6 NUT, 3/8-16 HEX NYLOCK FLANGE 6 50253 94SM [...]

  • Page 24

    Not for Reproduction Fuel Tank & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5301151 The above parts group applies to the following Mfg. Nos.: 24 2009 Copyright © by Briggs and Strat ton Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA. All rights reserved 5900707 [...]

  • Page 25

    Not for Reproduction PART NO. DESCRIPTION REF NO. QTY. Fuel Tank & Mount Group Footnote s TANK, FUEL, 1500Z - LH 1 50499 47SM 1 TANK, FENDER, 1500Z - RH 2 504 994 8SM 1 FUEL CAP, 3.5", VENTED 3 5 10127 2SM 1 BADGE, CITATION, ORANGE 4 5400250C SM 2 SCREW, #10-24 X 3/8 ALLEN BHBZ 5 50253 86S M 6 BOLT, 5/16-18 X 1 GD5 YZ 6 50250 11X8 SM 10 WA[...]

  • Page 26

    Not for Reproduction Parking Brake Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5301156 The above parts group applies to the following Mfg. Nos.: 26 2009 Copyright © by Briggs and Strat ton Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA. All rights reserved 5900707 - ZT4000[...]

  • Page 27

    Not for Reproduction PART NO. DESCRIPTION REF NO. QTY. Parking Brake Group Footnote s BOLT, 5/16-18 X 1-1/8 GD5 1 50250 11X9 SM 1 NUT, 5/16-18 HEX SERRATED FLANGE (LARGE) 2 50251 39SM 2 BOLT, 5/16-18 X 3/4 12PT FLANGE - PATCH 3 50234 90SM 8 WASHER, 5/16 USS 4 50253 37SM 2 BOLT, 3/8-16 X 3/4 GD5 YZ 5 50250 13X6 SM 4 NUT, 3/8-16 HEX NYLOCK FLANGE 6 5[...]

  • Page 28

    Not for Reproduction Rear Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5301157 The above parts group applies to the following Mfg. Nos.: 28 2009 Copyright © by Briggs and Strat ton Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA. All rights reserved 5900707 - ZT40[...]

  • Page 29

    Not for Reproduction PART NO. DESCRIPTION REF NO. QTY. Rear Suspension Group Footnote s WELD, TIE BAR - ORG 1 54040 64C SM 1 WELD, MOTOR MOUNT - LH-IS500-ORG 2 54025 23C SM 1 WELD, MOTOR MOUNT - RH-IS500-ORG 3 54025 24C SM 1 BOLT, 1/2-13 X 6 GD5 YZ 4 50250 17X4 8SM 2 NUT, 1/2-13 HEX NYLON LOCK 5 502 505 6SM 2 BUSHING, FLANGE 6 50215 41SM 4 SPACER, [...]

  • Page 30

    Not for Reproduction Deck Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5301158 The above parts group applies to the following Mfg. Nos.: 30 2009 Copyright © by Briggs and Strat ton Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA. All rights reserved 5900707 - ZT4000B24 [...]

  • Page 31

    Not for Reproduction PART NO. DESCRIPTION REF NO. QTY. Deck Lift Group Footnote s WELD, ROD DECK LIFT 1 5 06152 7CS M 1 GRIP, FO AM 2 50218 80SM 1 SPRING, EXTENSION 3 50206 39SM 1 PIN, CLEVIS, 1/4 X 7/8 4 50252 12X7 SM 1 PIN, HITCH, 1/2 X 2.00 OA L, YP 5 50234 98SM 1 BOLT, 3/8-16 X 2, CARRIAGE 6 50251 46X1 6SM 1 NUT, 3/8-16 HEX SIDE LOCK 7 5025100S[...]

  • Page 32

    Not for Reproduction Deck Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5301158 The above parts group applies to the following Mfg. Nos.: 32 2009 Copyright © by Briggs and Strat ton Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA. All rights reserved 5900707 - ZT4000B24 [...]

  • Page 33

    Not for Reproduction PART NO. DESCRIPTION REF NO. QTY. Deck Lift Group Footnote s NUT, 3/8-16 HEX 45 5025 034S M 2 WELD, DECK STABILIZER 46 5049 867CSM 2 SHAFT, DECK STABILIZER 47 5049 868SM 2 COLLAR, 3/4" SPLIT 4 8 50101 14SM 2 BOLT, 1/2-20 X 1-3/4 GD5 YZ 49 5025 018X14 SM 4 WASHER, 1/2" SAE 50 5025 158S M 8 BOLT, 3/8-16 X 1 GD5 YZ 51 50[...]

  • Page 34

    Not for Reproduction Wheel & Tire Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5300784 The above parts group applies to the following Mfg. Nos.: 34 2009 Copyright © by Briggs and Strat ton Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA. All rights reserved 5900707 - ZT4[...]

  • Page 35

    Not for Reproduction PART NO. DESCRIPTION REF NO. QTY. Wheel & Tire Group Footnote s WHEEL, CASTER, 11X4.0-5 SILVER (Includes Ref Nos 2 & 3) 1 50224 33SS M 2 TIRE, FRONT, 11 X 4.0 - 5 (SV) 2 5022433X 1S M 2 WHEEL ASSEMBLY, COMPLETE (SV) 3 5022433SX2SM 2 WASHER, 1/2" SAE 4 50251 58SM 4 BEARING, ROLLER (SV) 5 502104 2SM 4 BEARING, RETAIN[...]

  • Page 36

    Not for Reproduction Decals - Brand & Model NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5301159 The above parts group applies to the following Mfg. Nos.: 36 2009 Copyright © by Briggs and Strat ton Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA. All rights reserved 5900707 -[...]

  • Page 37

    Not for Reproduction PART NO. DESCRIPTION REF NO. QTY. Decals - Brand & Model Footnote s DECAL-SIMPLICITY SILVER & BLUE W/ ICON 1 17225 51SM 1 DECAL, BADGE, LH 2 50618 16SM 1 DECAL, BADGE,RH 3 506 1817S M 1 DECAL, 44 (44" Models Only) 4 506184 6SM 1 DECAL, SIMPLICITY, ZT4000 (NOT SHOWN) 5 51013 26SM 1 DECAL, 48 (48" Models Only) 6[...]

  • Page 38

    Not for Reproduction Decals - Safety & Operatio n NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5301183 The above parts group applies to the following Mfg. Nos.: 38 2009 Copyright © by Briggs and Strat ton Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA. All rights reserved 590[...]

  • Page 39

    Not for Reproduction PART NO. DESCRIPTION REF NO. QTY. Decals - Safety & Operatio n Footnote s DECAL, MAIN 1 51007 10SM 1 DECAL, DANGER, MOWER 2 510013 6SM 1 DECAL, DANGER, MOWER DISCHARGE 3 5100137S M 1 DECAL, DANGER, FIRE 4 510 0708S M 1 DECAL, THROTTLE CONTROL 5 51002 80SM 1 DECAL, CZT HYDRO RELEASE (Located under seat plate.) 6 17259 41SM 1[...]

  • Page 40

    Not for Reproduction 44" & 48" Mower Deck Group - Hanger Chains NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5300665 The above parts group applies to the following Mfg. Nos.: 40 2009 Copyright © by Briggs and Strat ton Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA.[...]

  • Page 41

    Not for Reproduction PART NO. DESCRIPTION REF NO. QTY. 44" & 48" Mower Deck Group - Hanger Chains Footnote s NUT, 1/2-13 HEX 1 50250 38SM 2 WASHER, 1/2 SAE 2 50251 58SM 4 NUT, 1/2-13 HEX NYLON LOCK 3 502 505 6SM 2 BOLT, 3/8-16 X 1-3/4 GD5 4 50250 13X1 4SM 6 WASHER, 3/8 SAE 5 50251 56SM 12 NUT, 3/8-16 HEX SERRATED FLANGE 6 5 0251 28SM [...]

  • Page 42

    Not for Reproduction 44" & 48" Mower Deck Group - H ousing, Covers, Spindles & Blades NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5301160 The above parts group applies to the following Mfg. Nos.: 42 2009 Copyright © by Briggs and Strat ton Corporation Briggs and Stratton Yard Power Products[...]

  • Page 43

    Not for Reproduction PART NO. DESCRIPTION REF NO. QTY. 44" & 48" Mower Deck Group - H ousing, Covers, Spindles & Blades Footnote s BODY CLIP, 5/16-18 X 1/2 DEEP 1 5022308S M 6 BOLT, 5/16-18 X 3/4 GD5 2 5025011X 6SM 6 WASHER, 5/16 SAE 3 50251 55SM 8 GUARD, 44" MOWER DECK, LH - ORG (44" Models Only) 4 50618 31C SM 1 GUARD,[...]

  • Page 44

    Not for Reproduction 44" & 48" Mower Deck Group - Pulleys, Belts & Idler Arm NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5301162 The above parts group applies to the following Mfg. Nos.: 44 2009 Copyright © by Briggs and Strat ton Corporation Briggs and Stratton Yard Power Products Group Mi[...]

  • Page 45

    Not for Reproduction PART NO. DESCRIPTION REF NO. QTY. 44" & 48" Mower Deck Group - Pulleys, Belts & Idler Arm Footnote s SPACER, .52 X 1.00 X .44 1 504502 3SM 1 KEY, 1/4" SQ. X 1-1/4 2 50504 07X5 SM 3 SPACER, .52 X 1.25 X .70 3 504714 2SM 2 PLATE, SPRING ANCHOR 4 54025 55C SM 1 KIT, PULLEY & SHIELD (Includes Part Nos 502[...]

  • Page 46

    Not for Reproduction 44" & 48" Mower Deck Gr oup - Rollers & Casters NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5301488 The above parts group applies to the following Mfg. Nos.: 46 2009 Copyright © by Briggs and Strat ton Corporation Briggs and Stratton Yard Power Products Group Milwaukee,[...]

  • Page 47

    Not for Reproduction PART NO. DESCRIPTION REF NO. QTY. 44" & 48" Mower Deck Gr oup - Rollers & Casters Footnote s NUT, 3/8-16 HEX NYLOCK FLANGE 1 50253 94SM 2 WHEEL- 2.00 WIDE 3.92 DIA 0.531ID POLY (44" MODEL QTY. 2) (48" MODEL QTY. 4) 2 17147 60SM 4 BOLT, 3/8-16 X 6 GD5 YZ (48" MODEL ONLY) 3 502 501 3X48S M 2 SPACE[...]

  • Page 48

    Not for Reproduction 44" & 48" Mower Deck Group - Striper Roller NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5301443 The above parts group applies to the following Mfg. Nos.: 48 2009 Copyright © by Briggs and Strat ton Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA[...]

  • Page 49

    Not for Reproduction PART NO. DESCRIPTION REF NO. QTY. 44" & 48" Mower Deck Group - Striper Roller Footnote s WELD, MOUNT, STRI PER, LH - ORG 1 540362 2CS M 1 WELD, MOUNT, STRI PER, RH - ORG 2 54036 23C SM 1 SHAFT, ROLLER (48" Models Only) 3 50469 03SM 1 ROLLER, DECK 4 50207 85SM 2 COLLAR, 5/8 SPLIT 5 50204 41SM 3 COLLAR, 3/4 DOU[...]

  • Page 50

    Not for Reproduction[...]

  • Page 51

    Not for Reproduction T or que Specification Char t FOR ST ANDARD MACHINE HARDW ARE (T olerance ± 20%) Hardware Grade SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.9 10-24 27 3.1 43 4.9 60 6.8 10-32 31 3.5 49 5.5 68 7.7 1/4-20 66 7.6 8 10.[...]

  • Page 52

    Not for Reproduction 500 N. Spring Street / PO Box 997 Port Washington, WI 53074-0997 USA www.simplicitymfg.c om MANUFACTURING, INC. 2009 Copyright © by Briggs and Stratton Corporation Briggs and Stratton Yard Power Products Group Milwaukee, WI, USA. All rights reserved[...]