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Simplicity Pacer Series Transaxle manual

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Table of contents for the manual

  • Page 1

    Parts Manual Rev. 07/2003 Pacer Series Transaxle Drive Walk-Behind Mower TP 400-3886-00-PA-S Mf g . No. Descri p tion 1 3 HP Tractors 1694494 Pacer, 13HP Briggs & Stratt on 34" Cut Mf g . No. Descri p tion Mower Decks 1694287 34" Mower Deck[...]

  • Page 2

    [...]

  • Page 3

    Table Of Content s Torque Specification Chart ............ ......... . ........................... .................... Inside Back Cover TRACTOR / MOWER DECK COMPONENTS PAGES Engine Deck & Handle Bars Grou p ............................. . ................................... .............. ........ 4 Engine & PTO Group .................. .[...]

  • Page 4

    Engine Deck & Handle Bars G roup NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 3 4 5 6 7 8 9 10 11 20 21 20 22 23 24 See Controls Group See Fuel Ta nk Gro up See Cont rol s Gr oup 12 13 14 15 16 17 18 19 FI0000 The above par ts group applies to the following Mfg. Nos.: 2003 4 © Copyright Simplicity Man[...]

  • Page 5

    PART NO. DESCRIPTION REF NO. QTY. Engine Deck & Handle Bars G roup Footnotes 1 50221 80 1 SWI TCH, PTO 2 50222 2 2 1 SW I TCH RE T AIN E R RI N G 3 50250106 2 CAPSCREW, Hex Head, 1/4-20 x 3/4 4 5020927 1 SWITCH, Ignition, Complete (includes Ref 5 - 7) 5 5022789 1 KEY, Ignition, Molded (set of 2) 6 50227 90 1 COVE R 7 50227 91 1 PLAS TIC N UT 8 [...]

  • Page 6

    Engine & PTO Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 See Transaxle, Mount & Drive Idler Group 3 4 5 6 7 8 9 9 10 11 2 Not Shown FI0001 The above par ts group applies to the following Mfg. Nos.: 2003 6 © Copyright Simplicity Manufacturing, Inc. All Rights Reserve d. 1694494 - Pacer TP 400-[...]

  • Page 7

    PART NO. DESCRIPTION REF NO. QTY. Engine & PTO Group Footnotes 1 * 1 EN GINE, 13HP Briggs & Stratton, Model 28 2 50211 783 1 FUEL FILT ER * 1 OI L FILT ER * 1 FOAM PRE-CLEANER *1 A I R F I L T E R * 1 SPARK PLUG *1 M U F F L E R * 1 EXH AUST MANIFOLD * 1 EXH AUST DEFLECTOR * 2 EXH AUST MANIFOLD GASKET 3 50213 79 1 GR OMM ET 4 5047632 1 CRAN[...]

  • Page 8

    Transaxle SERVICE PARTS NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5022905 The above par ts group applies to the following Mfg. Nos.: 2003 8 © Copyright Simplicity Manufacturing, Inc. All Rights Reserve d. 1694494 - Pacer TP 400-3886-00-PA-S[...]

  • Page 9

    PART NO. DESCRIPTION REF NO. QTY. Transaxle SERVICE PARTS Footnotes 6 50229051 10.5 SEALANT 9 50229052 1 SHAFT, I NPUT 10 5022 9053 1 RING - RETAINING 11 5022905 4 1 SPACER 12 5022 9055 3 RING - RETAINING 14 5022 9056 1 BALL BEARING 32 5022 905 7 2 OUTBOARD SLEEVE BEARING 35 5022 9058 1 AXLE SHAFT - RH 36 5022 9059 1 AXLE SHAFT - LH 55 5022 905 10 [...]

  • Page 10

    Transaxle, Mount & Drive Idler Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 3 2 3 4 5 3 6 3 9 3 14 14 15 16 17 18 19 18 20 21 22 23 13 Engine Pu lley Idler Pu lley Transa xle Pulley 6 3 7 12 2 11 5 8 10 10 FI0002 The above par ts group applies to the following Mfg. Nos.: 2003 10 © Copyright Simp[...]

  • Page 11

    PART NO. DESCRIPTION REF NO. QTY. Transaxle, Mount & Drive Idler Group Footnotes 1 5025096 1 NUT, Hex Nylon Lock, 3/8-16 2 5025057 9 NUT, Hex Nylon Lock, 5/16-18 3 5025155 15 WASHER, 5/16 4 503847582 1 TRANSAXLE BRACE 5 50250596 2 C APSCREW, Hex Head, Self-Tapp ing, 5/16-18 x 3/4 6 50250116 5 CAPSCREW, Hex Head, 5/16-1 8 x 3/4 7 5047736 1 RUBBE[...]

  • Page 12

    Controls Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 2 3 3 4 5 4 5 6 7 7 8 8 9A 9A 10 10 11A 12 13 14 15 16 12 12 12 12 12 13 13 13 13 13 13 14 14 14 14 14 15 15 15 15 15 15 16 16 16 17 18 19A 20 21 22 23 23 21 24 25 26 25 26 27 28 29 30 31 32 33 14 Serial No. 166 & abov e 9B 9B 10 10 11B 34 35 [...]

  • Page 13

    PART NO. DESCRIPTION REF NO. QTY. Controls Group Footnotes 1 503844670R 1 OPER ATO R PRESENCE HANDLE - RH, Complete (includes Ref 2) 2 50214 90 2 V INYL GRIP 3 50250 34 2 NUT , He x, 3 /8-1 6 4 50434 17 2 AD JUST ER LI NKA G E 5 5045943 2 SHOULDER SPACER 6 50384 7 72 3 1 SWI TC H ROD 7 5048327 1 BRAKE ROD 8 50200 4 7 3 C OL LA R , Set , 5/ 16 9A 50[...]

  • Page 14

    Fuel Supply Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Connect to Fuel Pump 1 1 1 1 11 12 Tank Components 2 3 4 5 6 7 8 9 10 10 FI0005 The above par ts group applies to the following Mfg. Nos.: 2003 14 © Copyright Simplicity Manufacturing, Inc. All Rights Reserve d. 1694494 - Pacer TP 400-3886-00-PA-S[...]

  • Page 15

    PART NO. DESCRIPTION REF NO. QTY. Fuel Supply Group Footnotes 1 502 08 35 6 CLA MP, Hos e 2 50508315 1 HOSE, 5” (supplied with engine) 3 50211 783 1 FUEL FILT ER 4 50508 313 1 HOSE , 3” 5 5021235 1 VALVE, FUel Shut-Off 6 50508 3 11 5 1 HOSE , 15” 7 505 08 3 31 3 1 WI RE LO OM , 13 ” 8 50230 6 1 1 EL B O W FI T T I NG 9 16549 30 1 GR OMM ET [...]

  • Page 16

    Fuel Tank Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 5 4 6 7 8 4 5 3 4 FI0004 The above par ts group applies to the following Mfg. Nos.: 2003 16 © Copyright Simplicity Manufacturing, Inc. All Rights Reserve d. 1694494 - Pacer TP 400-3886-00-PA-S[...]

  • Page 17

    PART NO. DESCRIPTION REF NO. QTY. Fuel Tank Group Footnotes 1 50221 58 1 FUEL TANK C AP 2 50481 49 1 FUEL TANK 3 50250136 4 C APSCREW, Hex Head, 3/8-16 x 3/4 4 5025156 8 WASHER, 3/8 5 502501310 4 CAPSCREW, Hex Head, 3/8-16 x 1-1/4 6 503848342 1 FUEL TANK MOUNT - LH 7 5025128 4 NUT, Hex Serrated Flange, 3/8-16 8 503848343 1 FUEL TANK MOUNT - RH The [...]

  • Page 18

    Electrical Schematic NOTE: Unless noted otherwise, use the standard hardware torque specification chart. ENG INE MAGNE T O ALT ERNAT OR FUEL SOLE NOID ENGINE HARNESS STA RTE R MOT OR STA RTE R SOL EN OI D POS IT IVE B ATT ER Y CA BL E PTO SW ITC H COM NO NC OPERA T OR PRESENCE SWIT CH NC IGNITI ON SWITCH POS ITION CIRC UIT MA KE 1. OFF G & M &a[...]

  • Page 19

    PART NO. DESCRIPTION REF NO. QTY. Electrical Schematic Footnotes 1 5047826 1 HARNESS, Wire Pacer 2 5045894 1 CABLE, Battery Negative 3 5021405 1 CABLE, Battery Positive 4 502 08 0 1 1 SO LE NO ID, S t ar t er 5 5048729 1 CABLE, Battery Positive 6 502 16 0 3 3 F U S E , 20 A 7 5020927 1 SWI TCH, Ignition, Complete 8 17176 64 1 CLUTC H, P TO 9 502176[...]

  • Page 20

    Wheel & Tire Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 3 4 2 5 6 5 FI0006 The above par ts group applies to the following Mfg. Nos.: 2003 20 © Copyright Simplicity Manufacturing, Inc. All Rights Reserve d. 1694494 - Pacer TP 400-3886-00-PA-S[...]

  • Page 21

    PART NO. DESCRIPTION REF NO. QTY. Wheel & Tire Group Footnotes 1 5048409 2 KEY, 3/16 2 5022913 2 WHEEL & TIRE ASSEMBLY, 16 x 6.5 x 8, Complete (Includes Ref. No. 3 & 4) 3 50229132 2 TIRE, 16. x 6.5 x 8 4 50229131 2 WHE EL ASSEMBLY, 8 x 5.38 5 50255 203 8 SHIM 6 50208 63 2 C- CLIP The above par ts group applies to the following Mfg. Nos.[...]

  • Page 22

    Decals - Brand, Model, Safety & Instru cti on NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 172 3 470 10 14 11 13 12 1 6 4 8 15 7 3 5 2 9 11 12 1 7 5 9 2 8 4 6 3 10 FI0008 The above par ts group applies to the following Mfg. Nos.: 2003 22 © Copyright Simplicity Manufacturing, Inc. All Rights Reserve d. 169[...]

  • Page 23

    PART NO. DESCRIPTION REF NO. QTY. Decals - Brand, Model, Safety & Instru cti on Footnotes 1 5047627 1 DECAL, Control Panel 2 5021818 1 DECAL, Warning Machine Climb 3 5048261 1 DECAL, W arning Explosive Fuel 4 17234 7 0 1 D E CA L , He ig h t O f Cut 5 5023122 1 DECAL, Pacer 1334 6 1722551 1 DECAL, Simplicity, Silver & Blue, W/Icon 7 1723785[...]

  • Page 24

    34" Mower Deck - Housing, Arbors & Blades NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 3 4 5 6 7 8 9 8 10 11 12 14 15 16 17 18 19 20 21 22 24 14 13 25 26 27 28 29 30 31 32 33 34 35 26 27 30 31 37 38 39 Torque Nuts to 50-70 Ft. Lbs. (68- 95 Nm) Torque Capscrews to 45-55 Ft. Lbs. (61 - 75 Nm ) 23 36[...]

  • Page 25

    PART NO. DESCRIPTION REF NO. QTY. 34" Mower Deck - Housing, Arbors & Blades Footnotes 1 1714419 2 NUT, Hex Fl ange, 9/16-18 2 1713675 4 WASHER, Belleville 3 17130 91 1 PU LLEY 4 17136 16 1 HUB 5 17130 90 1 PU LLEY 6 17136 14 1 HUB 7 1713199 2 COVER, Arb or Housing 8 1705897 4 BEARING 9 1713204 2 SPACER 10 1707335 2 GASKET, Foam 11 1713 338[...]

  • Page 26

    34" Mower Deck - Frame, Caster & Shield NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 3 4 5 8 15 15 16 18 19 21 24 25 26 20 19 20 26 27 6 7 11 10 9 9 12 13 14 22 23 28 12 13 17 16 9 FI0009 The above par ts group applies to the following Mfg. Nos.: 2003 26 © Copyright Simplicity Manufacturing, Inc.[...]

  • Page 27

    PART NO. DESCRIPTION REF NO. QTY. 34" Mower Deck - Frame, Caster & Shield Footnotes 1 50384 8181 1 SHI E LD IN S E RT 2 50252994 4 SCREW, Allen Head, 1/4-20 x 1/2 3 5048150 1 GUARD, Mower Deck 4 503848353 2 SHIELD MOUNT BRACKET 5 5022308 4 BODY C LIP, 5/16-18 6 5025169 4 LOCKWASHER, 1/4 7 50250106 4 C APSCREW, Hex Head, 1/4-20 x 3/4 8 5025[...]

  • Page 28

    34" Mower Deck - Belt, Idler Arm & Hitch NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Insert Must Face Out 1 2 3 4 5 6 7 8 10 3 11 12 13 10 14 15 15 16 18 19 20 21 22 23 24 17 4 9 See Housing, Arbo rs & Blades 2 Q986220 The above par ts group applies to the following Mfg. Nos.: 2003 28 © Copyrigh[...]

  • Page 29

    PART NO. DESCRIPTION REF NO. QTY. 34" Mower Deck - Belt, Idler Arm & Hitch Footnotes 1 17198 19 1 BE LT 2 1665835 2 CAPSCREW, Hex Head, 3/8-16 x 2-3/4 3 1924940 2 WASHER, 3/8 4 1667811 2 SPACER 5 170 49 2 6 1 PU LLE Y , I dler 6 1667812 1 SPACER 7 164 21 3 1 SPR I N G , E x t e ns ion 8 1916965 1 LOCKWASHER, 3/8 9 19169 50 1 NUT , He x, 3 [...]

  • Page 30

    34" Mower Deck - Height Adjustment & Roller Bar NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Insert Must Face Out 1 2 3 4 5 6 7 8 9 10 11 12 13 12 11 14 15 16 17 1 7 18 14 19 20 21 22 21 23 27 26 24 25 28 29 30 31 32 29 33 34 35 36 12 37 12 32 38 12 39 40 32 42 43 44 45 46 45 47 48 35 36 12 41 34 33 3[...]

  • Page 31

    PART NO. DESCRIPTION REF NO. QTY. 34" Mower Deck - Height Adjustment & Roller Bar Footnotes 1 1960093 1 N UT, Push, 3/8, Black 2 1714084 1 KNOB , Spinner 3 1719901 1 CRANK, Height Adjustment, Black 4 916 00 1 1 PIN , S pr i n g 5 17043 14 1 FI TT IN G , Lu b e 6 17158 92 1 TRU NNIO N 7 1679166 1 SPACER 8 172 2978 1 AR M, H eight Ad just 9 [...]

  • Page 32

    34" Mower Deck - Height Adjustment & Roller Bar NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Insert Must Face Out 1 2 3 4 5 6 7 8 9 10 11 12 13 12 11 14 15 16 17 1 7 18 14 19 20 21 22 21 23 27 26 24 25 28 29 30 31 32 29 33 34 35 36 12 37 12 32 38 12 39 40 32 42 43 44 45 46 45 47 48 35 36 12 41 34 33 3[...]

  • Page 33

    PART NO. DESCRIPTION REF NO. QTY. 34" Mower Deck - Height Adjustment & Roller Bar Footnotes 41 1724396 1 SHAFT & BAR ASSEMBLY 42 1724 009 1 TRUNNI ON 43 1704 097 1 WASHER, Detent, Black 44 170408 0 1 PLATE 45 1931202 2 CAPSCREW, Hex Washer Head , Taptite, 5/16-18 x 1-1/4, Black 46 1919 381 1 WASHER, 5/16, Black 47 1704 114 1 ROD, Heigh[...]

  • Page 34

    34" Mower Deck - Grass Mulcher NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 3 4 5 6 7 986274 The above par ts group applies to the following Mfg. Nos.: 2003 34 © Copyright Simplicity Manufacturing, Inc. All Rights Reserve d. 1694287 - 34" Mower TP 400-3886-00-PA-S[...]

  • Page 35

    PART NO. DESCRIPTION REF NO. QTY. 34" Mower Deck - Grass Mulcher Footnotes 1 1923362 1 NUT, Hex Lock, 5/16-18 2 167 9163 1 WI NG NUT 3 172 48 3 2 1 M U LC H PLAT E 4 17244 75 1 J- BOL T 5 1931277 5 NUT, Hex Serrated Flange, 5/16-18 6 1931333 5 CARRIAGE BOLT , 5/16-18 x 3/4 7 1724457 1 34” BAFFLE ASSEMBLY The above par ts group applies to the[...]

  • Page 36

    [...]

  • Page 37

    T or que Specification Char t FOR ST ANDARD MACHINE HARDW ARE (T olerance ± 20%) Hardware Grade SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.9 10-24 27 3.1 43 4.9 60 6.8 10-32 31 3.5 49 5.5 68 7.7 1/4-20 66 7.6 8 10.9 12 16.3 1/4-28 76 8[...]

  • Page 38

    500 N. Spring Street / PO Box 997 Port Washington, WI 53074-0997 USA www.simplicitymfg.com MANUFACTURING, INC. © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. Printed In USA. 2003[...]