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Simplicity 9560E manual

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Table of contents for the manual

  • Page 1

    Parts Manual Rev. 11/2005 Large Frame Walk-Behind Snowthrowers TP 400-4155-01-LW-S Mf g . No. Descri p tion 9 . 5 HP S nowthrowers 1694589 9560E, 9.5HP Snowthr ower 1694597 9560M, 9.5HP Snowthrower (CE) Mf g . No. Descri p tion 10HP Snowthrowers 1694590 1060E, 10HP Snowt hrower 1694598 1060M, 10HP Snowthrower (CE) Mf g . No. Descri p tion 11HP Snow[...]

  • Page 2

    [...]

  • Page 3

    Table Of Content s Torque Specification Chart ...... ............................ ......................... .......... Inside Back Cover PRODUCT COMPONENTS PAGES Handles and Controls Gro up - 1060, 1170, 1280 & 1390 Models ......................... ............. ............................. ... 4 Handles and Controls Gro up - 9560 Models .....[...]

  • Page 4

    Handles and Controls Gro u p - 1060, 1170, 1280 & 1390 Models NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Linkage adjustment for traction and auger drive with power boost : with drive levers engaged, t he bottom end of lower rods (Ref. 40 & 66) should be flush with bottom of springs (Ref. 39 & 68)[...]

  • Page 5

    PART NO. DESCRIPTION REF NO QTY. Handles and Controls Gro u p - 1060, 1170, 1280 & 1390 Models Footnote s 1 1727128 1 HANDLE, Clutch R.H. 2 1668608 2 GRIP, Handle Clutch, Black 3 1928732 1 CAPSCREW, Hex Washer Head Taptite #10-24 x 1 4 1668185 5 BUSHING, 1/2 ID x 3/4 OD x 1/4, Nylon 5 1725205A 2 LEVER & TUBE ASSEMBLY, Clutch 6 1960471 4 CAP[...]

  • Page 6

    Handles and Controls Gro u p - 1060, 1170, 1280 & 1390 Models NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Linkage adjustment for traction and auger drive with power boost : with drive levers engaged, t he bottom end of lower rods (Ref. 40 & 66) should be flush with bottom of springs (Ref. 39 & 68)[...]

  • Page 7

    PART NO. DESCRIPTION REF NO QTY. Handles and Controls Gro u p - 1060, 1170, 1280 & 1390 Models Footnote s 44 1715658 1 ROD, Chute Control, 27" Long (9560, 1060, 1170 & 1280 Models Only) 45 1718793 1 SUPPORT, Gear (9560, 1 060, 1170 & 1280 Models Onl y) 46 1718593 2 GEAR, Powered Metal (9560, 1060, 1170 & 1280 Models Only) 47 19[...]

  • Page 8

    Handles and Controls Gro up - 9560 Models NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The holes in the frame for Ref. 44 are slotted so the gear support (Ref. 42) can be positioned to ensure the inside surface of the gear support is tight against the hub of the front gear (Ref. 50). Mount bushings ( Ref. 14) [...]

  • Page 9

    PART NO. DESCRIPTION REF NO QTY. Handles and Controls Gro up - 9560 Models Footnote s 1 1726833 1 CABLE AND SPRING ASSEMBLY, R.H. Auger 2 1701996 1 SPRING, Torsion 3 1727087A 1 HANDLE, Tube, R.H. 4 1922127 1 CAPSCREW, Hex Head, 5/16-18 x 1-3/4 G5 5 1921221 3 CAPSCREW, Hex Head, 5/16-18 x 1-1/2 G5 6 1960671 2 SCREW, Pan Head Torx, 1/4-20 x 3/4, Thre[...]

  • Page 10

    Handles and Controls Gro up - 9560 Models NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The holes in the frame for Ref. 44 are slotted so the gear support (Ref. 42) can be positioned to ensure the inside surface of the gear support is tight against the hub of the front gear (Ref. 50). Mount bushings ( Ref. 14) [...]

  • Page 11

    PART NO. DESCRIPTION REF NO QTY. Handles and Controls Gro up - 9560 Models Footnote s 45 1960294 2 NUT, Hex Flange, 1/4-20, Whiz Lock Small 46 1611911 1 SUPPORT, Worm 47 1931333 1 CARRIAGE BOLT, 5/16-18 x 3/4 G5 48 1960684 1 NUT, Hex Keps, 5/16-18, Conical Washer 49 2816168 2 PIN, Spring 1/8 x 3 /4 50 1668186 1 WORM, Chute, L.H. 51 1725283 1 ROD, 3[...]

  • Page 12

    Engine and Frame Group with Power Boost NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Hook one end of spring (Ref . 7) into to p hole of r oller arm ( Ref. 6) and ot her end into top hol e of the idl er ar m as sembly in th e Traction Drive Gro up. Long hu b o f idler pulley (Ref. 3) to be to ward idler arm (Re[...]

  • Page 13

    PART NO. DESCRIPTION REF NO QTY. Engine and Frame Group with Power Boost Footnote s 1 1700415 1 V-BELT, 3L (Used on all models Except 1390 Models) 1 1672732 1 V-BELT, 3L (Used Only on 1390 Models) 2 1928731 1 NUT, Hex, Toplock, Jam, 3/8-16 3 1668477 1 PULLEY, Idler 4 1960647 1 SCREW, Hex Head, 3/8-16 x 1-1/2 5 1665994 1 PIN, Flat Head Drilled 6 170[...]

  • Page 14

    Engine and Frame Group with Power Boost NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Hook one end of spring (Ref . 7) into to p hole of r oller arm ( Ref. 6) and ot her end into top hol e of the idl er ar m as sembly in th e Traction Drive Gro up. Long hu b o f idler pulley (Ref. 3) to be to ward idler arm (Re[...]

  • Page 15

    PART NO. DESCRIPTION REF NO QTY. Engine and Frame Group with Power Boost Footnote s 42 1727033 1 SCREW, Muffler Deflector 43 1727032 3 DEFLECTOR, Rain Guard, B&S Snow Muffler 44 2831277 3 NUT, Hex Flange, 5/16-18, Whiz Lock Small 45 1725326C 1 SUPPORT, Engine Riser (Used on all models Except 1390 Models) 46 1935159 1 CAPSCREW, Hex Whiz Lock Fla[...]

  • Page 16

    Engine and Frame Grou p wit hout Power Boost NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Hook one end of spring (Ref . 7) into to p hole of r oller arm ( Ref. 6) and ot her end into top hole o f the i dler arm assem bly in t he Tract ion D r ive Gr oup. Long hu b o f idler pulley (Ref. 3) to be to ward idler [...]

  • Page 17

    PART NO. DESCRIPTION REF NO QTY. Engine and Frame Grou p wit hout Power Boost Footnote s 1 1700415 1 V-BELT, 3L (Used on all models Except 1390 Models) 1 1672732 1 V-BELT, 3L (Used Only on 1390 Models) 2 1928731 1 NUT, Hex, Toplock, Jam, 3/8-16 3 1668477 1 PULLEY, Idler 4 1960647 1 SCREW, Hex Head, 3/8-16 x 1-1/2 5 1665994 1 PIN, Flat Head Drilled [...]

  • Page 18

    Engine and Frame Grou p wit hout Power Boost NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Hook one end of spring (Ref . 7) into to p hole of r oller arm ( Ref. 6) and ot her end into top hole o f the i dler arm assem bly in t he Tract ion D r ive Gr oup. Long hu b o f idler pulley (Ref. 3) to be to ward idler [...]

  • Page 19

    PART NO. DESCRIPTION REF NO QTY. Engine and Frame Grou p wit hout Power Boost Footnote s 42 1935159 1 CAPSCREW, Hex Whiz Lock Flange, 5/16-18 x 2-1/4 (Used on all models Except 1390 Models) 42 1921221 1 CAPSCREW, Hex Head, 5/16-18 x 1-1/2 G5 (Used only on 1390 Models) 43 2860551 4 CAPSCREW, Hex Washer Head Taptite, 5/16-18 x 2-1/2 (Used on all mode[...]

  • Page 20

    Auger and Impeller Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. End of hub to be fl ush with en d of roll ed down shaf t (Ref . 9) . Tor q u e to 30 - 3 4 ft -l bs . 40 - 46 Nm. Impel ler to be posi tioned against b earin g bef ore tightening set screw. Marked side of wor m gear must cont act ag ains t l[...]

  • Page 21

    PART NO. DESCRIPTION REF NO QTY. Auger and Impeller Group Footnote s 1 1679293 1 PULLEY, w/Hub 2 1928721 2 SCREW, Set Square Head Cup Point, 5/16-18 x 1/2 G8 3 1612187A 1 IMPELLER ASSEMBLY 4 1960474 1 SCREW, Set Square Head Cup Point, 3/8-16 x 1/2 G8 5 1612093 1 SEAL, Oil 1/4" Thick 6 1612149 2 BUSHING, 377/500 ID x 1-1/10 OD x 1-1/100 LG Powe[...]

  • Page 22

    Auger Housing and Chut e Group - 38" Models NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Coat top and bottom of chute ring with grease. Scraper blade should be on inside of housing. When installing cable, make sure it does not come into contact with muffler. Plastic washer (Ref. 3) goes between chute and [...]

  • Page 23

    PART NO. DESCRIPTION REF NO QTY. Auger Housing and Chut e Group - 38" Models Footnote s 1 1960001 3 SCREW, Hex Washer Head Pastite, 10-14 x 5/8 2 1931333 10 CARRIAGE BOLT, 5/16-18 x 3/4 G5 3 2860210 1 WASHER, Special, 97/250ID x 1-3/25OD x 3/100 Thick 4 1919326 1 WASHER, 5/16 5 1919438 1 NUT, Hex Lock ESNA Light, 5/16-18NC-3B 6 1933896 2 NUT, [...]

  • Page 24

    Auger Housing and Chut e Group - 38" Models NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Coat top and bottom of chute ring with grease. Scraper blade should be on inside of housing. When installing cable, make sure it does not come into contact with muffler. Plastic washer (Ref. 3) goes between chute and [...]

  • Page 25

    PART NO. DESCRIPTION REF NO QTY. Auger Housing and Chut e Group - 38" Models Footnote s 45 1723902C 1 HOUSING AND IMPELLER ASSEMBLY, 38" 46 1921332 4 CAPSCREW, Hex Head, 5/16-18 x 3/4 G5 47 1715787C 2 CUTTER, Drift, 1/4" Thick, 20LG 48 1666613 3 HOLD DOWN, Chute 49 1717477A 1 GEAR, Chute 50 1930659 3 NUT, Retainer Speed, 5 /16-18 The[...]

  • Page 26

    Auger Housing and Chute Gr ou p - 9560, 1060, 1170 & 1280 Models NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Coat top and bottom of chute ring with grease. Scraper blade should be on inside of housing. When installing cable, make sure it does not come into contact wi th muffler. Plastic was her (Ref. 2) g[...]

  • Page 27

    PART NO. DESCRIPTION REF NO QTY. Auger Housing and Chute Gr ou p - 9560, 1060, 1170 & 1280 Models Footnote s 1 1931333 1 CARRIAGE BOLT, 5/16-18 x 3/4 G5 2 2860210 1 WASHER, Nylon 3 1919326 1 WASHER, 5/16 4 1919438 1 NUT, Hex Lock ESNA Light, 5/16-18NC-3B (Used on all models Except 9560 Models) 5 1670578 1 KNOB, Internal Thread, 5/16 (Used Only [...]

  • Page 28

    Auger Housing and Chute Gr ou p - 9560, 1060, 1170 & 1280 Models NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Coat top and bottom of chute ring with grease. Scraper blade should be on inside of housing. When installing cable, make sure it does not come into contact wi th muffler. Plastic was her (Ref. 2) g[...]

  • Page 29

    PART NO. DESCRIPTION REF NO QTY. Auger Housing and Chute Gr ou p - 9560, 1060, 1170 & 1280 Models Footnote s 42 1612184C 1 HOUSING AND IMPELLER ASSEMBLY, 24" (Used on 9560 & 1060 Models) 42 1612185C 1 HOUSING AND IMPELLER ASSEMBLY, 28" (Used on 1170 Models) 42 1612186C 1 HOUSING AND IMPELLER ASSEMBLY, 32" (Used on 1280 Models[...]

  • Page 30

    Traction Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Mounted ins ide of frame . Mo un t ed ou ts id e of frame. Grease I.D. teeth• and flan ge. Be s ure tie ba r s upp ort is in pl ace. Move axl e to left (as vie wed from back ) to t ake up e nd play . Move set coll ar (Ref. 49) to righ t to rem[...]

  • Page 31

    PART NO. DESCRIPTION REF NO QTY. Traction Drive Group Footnote s 1 1930601 8 SCREW, Hex Washer Head Taptite, 5/16-18 x 5/8 2 1667341 4 RETAINER, Bearing 3 1722703 4 BEARING, Ball 4 1726856 1 SHAFT, Hex 5 1921332 3 CAPSCREW, Hex Head, 5/16-18 x 3/4 G5 6 1725428 1 DISC, Friction with Insert 7 1665995 1 HUB, Friction Disc 8 1960684 6 NUT, Hex Keps, 5/[...]

  • Page 32

    Traction Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Mounted ins ide of frame . Mo un t ed ou ts id e of frame. Grease I.D. teeth• and flan ge. Be s ure tie ba r s upp ort is in pl ace. Move axl e to left (as vie wed from back ) to t ake up e nd play . Move set coll ar (Ref. 49) to righ t to rem[...]

  • Page 33

    PART NO. DESCRIPTION REF NO QTY. Traction Drive Group Footnote s 45 1665521 1 BEARING, Ball 46 1666425 2 BUSHING, 3/4 ID x 1 OD x 3/4 LG, Powder Metal 47 1666855 1 BUSHING, 5/8 ID x 13/16 OD x 3/4 LG, Powder Metal 48 1666001 1 BUSHING, 377/100 ID x 1-13/100 OD x 1 LG, Powdered Metal 49 1720299 1 AXLE, Round 50 1928721 2 SCREW, Set Square Head Cup P[...]

  • Page 34

    Wheels & Tires Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8 9 10 6 6 4 5 4 1 2 3 7 986549 The above parts group applies to the following Mfg. Nos.: 2005 34 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 1694589 - 9560E 1694590 - 1060E 1694591 - 1170E 1694592 - 1280E 1694593 - 1390[...]

  • Page 35

    PART NO. DESCRIPTION REF NO QTY. Wheels & Tires Group Footnote s 1 1921978 1 CAPSCREW, Hex Head 5/16-18 x 2 G5 2 1919438 1 NUT, Hex Lock ESNA Light 5/16-18 NC-3B 3 1726743 1 WHEEL & TIRE ASSEMBLY, Snow R.H. (Used on 24 & 28 in. Models) 3 1726745 1 WHEEL & TIRE ASSEMBLY, Snow R.H. (Used on 32 & 38 in. Models) 4 2172353 2 VALVE ST[...]

  • Page 36

    Decal Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1716 532 1726946 Aug er Disengage Au ger Engage 1727023 Tract ion Disengage Traction Enga ge Free Hand Unlock ed Free Hand Locked AV OID S E RIOU S I NJ URY OR DEAT H • Read the operat or's manu al fo r op eratin g an d safet y instr uct ions. •[...]

  • Page 37

    PART NO. DESCRIPTION REF NO QTY. Decal Group Footnote s 1 1726945 1 DECAL, Dashboard EZ Turn L.H. (Tube Handle Models Only) 1 1727022 1 DECAL, Dashboard EZ T urn L.H. (CE) 2 1715557 1 DECAL, 5 4 3 2 1 R1 R2, Shift Pattern (T ube Handle Models Only) 3 1726946 1 DECAL, Auger Control R.H. (Tube Handle Models Only) 3 1727023 1 DECAL, Auger Control R.H.[...]

  • Page 38

    Headlight Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Existing Har d wa re 1 2 5 4 6 7 3 986371 The above parts group applies to the following Mfg. Nos.: 2005 38 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 1694589 - 9560E 1694590 - 1060E 1694591 - 1170E 1694592 - 1280E 1694593 - 139[...]

  • Page 39

    PART NO. DESCRIPTION REF NO QTY. Headlight Group Footnote s 1 1725291 1 HEADLIGHT ASEMBLY 2 1701011 2 TIE, Self Locking 3 2834683 1 CLIP, Wire 4 1709256A 1 LOCKWSHER, 5/16 5 1917372 1 NUT, Hex, 5/16-18 6 1725292C 1 BRACKET 7 1931333 1 CARRIAGE BOLT, 5/16-18 x 3/4 The above parts group applies to the following Mfg. Nos.: 2005 39 © Copyright Simplic[...]

  • Page 40

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  • Page 41

    T orque Specification Chart FOR ST ANDARD MACHINE HARDW ARE (T olerance ± 20%) Hardware Grade SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.9 10-24 27 3.1 43 4.9 60 6.8 10-32 31 3.5 49 5.5 68 7.7 1/4-20 66 7.6 8 10.9 12 16.3 1/4-28 76 8.6[...]

  • Page 42

    500 N. Spring Street / PO Box 997 Port Washington, WI 53074-0997 USA www.simplicitymfg.c om MANUFACTURING, INC. © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. Printed In USA. 2005[...]