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Sierra Products MODEL EF 3801 manual

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Table of contents for the manual

  • Page 1

    Si err a Product s I nc. , 5061 Brooks St ., Montcl ai r, CA 91763 P/N 14015 4 R1 1/ 05 rb MODEL EF 5000 PELLET HEA TER MODEL EFI 4000 PELLET INSERT MODEL EF 3800 PELLET HEA TER MODEL EF3801PELLET H EA TER Pell et Heat er Repair Manual Pleas e fam iliar ize y ours elf w ith entir e manua l before a ttem pting a r epair or adju stment o f the h eate[...]

  • Page 2

    2 Table of Contents 1. Intr oduction & S erv ice Phi losophy ............... .....p. 3 2. Tools & S ervice Ki t.............. ......... ......... ......... ..p. 4 3. W arranty & Return Par ts Polic y......... ......... ......p. 5 4. Sample C laim Form.... ......... ......... ......... ......... ..p. 6 5. Ser vic e Calls.. ..............[...]

  • Page 3

    3 1. INTRODUCTION & SERVICE PHILOSOPHY Fol l owing i s a com prehensi ve ser vi ce m anual whi ch wi ll assi st bot h deal er or ser vi ce personnel i n m ai ntai ni ng and ser vi ci ng t he Easy fi re Pel l et St oves. Befor e get ti ng i nt o t he speci fi cs of ser vi ce we woul d l i ke to gi ve an over vi ew of our servi ce phi l osophy an[...]

  • Page 4

    4 i m m ediat el y . To obtai n t his deg ree o f exper ti se y ou m ust acqu ai nt y oursel f wi th ev ery com ponent and st ove funct i on. Never guess! TOOLS & SERVICE KIT The tool s and equi pm ent nee ded f or ser vi cing t he Easy fi re Pel l et Stov e are as f oll ows: a. G ood shop v acuum wi t h bl ower capabi l i ti es. b. Set of sock[...]

  • Page 5

    5 EA SYF I RE LI MI TED L I FE TI M E, TH REE , ONE YE A R WARR ANT Y Sierra P roducts, Inc.(SPI ) w arrants to the original consumer that this stov e w ill be fr ee of defe ctive mater ials and w orkmanshi p for a per iod as lis ted below from the date of pur chase . This w arranty does not ex tend to any parts d amaged throu gh abuse, accident, o[...]

  • Page 6

    6 EasyFi re™ Pel l et Heat er W arra n ty C laim F orm Customer Information: Unit Information: Name:__________________ _______________ RM A Number _________ ___ Address :________________________ _______ Model Number ___________ City /State/Zip:_________ __________________ Serial Number ______ _______ Phone:__________________ ______________ Date o[...]

  • Page 7

    7 SERVICE CA LLS The object i ve when m aki ng a ser vi ce cal l i s t o get t he cust om er up and runni ng as qui ckl y as possi bl e. For t hi s reason the best m ethod of at tack i s t o fi nd t he probl em quickl y and i sol at e t he faul t y com ponent and swap i t out wit h the g ood com ponent i n your deal er ser vi ce kit . The defect i [...]

  • Page 8

    8 T ro u b le S h o o tin g F lo w C h a rt # 1 - Sto ve n o t ru n n in g a t all.[...]

  • Page 9

    9 Tr oubl e Shoo t i ng Fl ow Chart #2 - Fee d motor r uns, but no f an. Trouble Shoot ing Flow Char t #3 - Fa n motor runs, bu t no feed.[...]

  • Page 10

    1 0 Tr oubl e Shoo t i ng Fl ow Chart #4 - Stov e r uns, but s huts down i n 10 mi nute s (M ake s ure st ove i s hot en o u g h - 1 4 0°F ). Tro ub le Sh oo ting Flow C h art #5 - S tove ru ns, b ut sh uts d ow n r a nd o ml y w i t h o v e r - t e mp LED On. S t e a dy Re d = Hi gh Te mp Bl ink ing Red = Bl ocked F lue[...]

  • Page 11

    1 1 Tr oubl e Shoo t i ng Fl ow Chart #6 - St ove r uns, heat out put sta ys Low, eve n on Hi gh se tt ing. Trouble Shooti ng Flow C hart #7 - Stove wi ll not run on batt ery or charge batt ery.[...]

  • Page 12

    1 2 Tro ub le Sh oo ting Flow C h art #8 - Sto ve ru ns in fan o nly m o d e, but w h en turn ed to L o w , Med , or H igh , i t sh u ts off i m m ediat ely. T ro u b le S h o o tin g F lo w C h a rt #9 - F a n alw ay s ve ry h igh , a ll m o des exce p t off. T ro u b le S h o o tin g F lo w C h art #10 - Fe e d alw a y s ve ry hig h , all m o des[...]

  • Page 13

    1 3 Check the f eed “ t ri m ” but t on and adjust to hi gher (clock wise) setti ng . If t he feed is too low, t he stove wi l l cool down and when i t reaches a l ower t em perat ure wi ll shut down aut om ati cal l y. T hi s can be cor rect ed by adj usti ng the f eed s ett ing t o a hi gher set ti ng. Trouble Shooti ng Flow C h art #11 - Sto[...]

  • Page 14

    1 4 20 0 5 a n d n ew e r c o n tro l sw itc h a ss e m b ly P re 2 0 05 c o n tro l sw itc h as s em b ly[...]

  • Page 15

    1 5 EasyFire B Model Pellet Heater Quick Troubleshoot and Technical Guide SPI’ s Easy Fi re pe l l et heat ers ar e desi gned t o oper at e as a seasonal zone heat er bur ning 1 /4" wood pel l et fuel . Uti l i zi ng a 12VDC cont rol and dr iv e sy stem al lows f or ext ended bat ter y oper ati on when AC power f ai ls. T he f ol l owing o u[...]

  • Page 16

    1 6 Bas ic t ools requ i red for troubleshooting - M ult i Volt/ O hm M eter, standa rd and p hil li ps sc rew drivers, standard jew elers screw driver (fan spee d adjus tm en ts on m ain control board). N o pow er - Power i s prov i ded by bot h AC and DC suppl ies. There ar e t wo repl aceabl e fuses l ocat ed near t he power connect ions. T hey [...]

  • Page 17

    1 7 t ri m sett ings may cause t he opposi te pr obl em as the h eat er feeds to much fuel and al lows t he HIGH TEM P contr ol st op the fe ed to c o ol the s tov e. B es t s tartin g trim s etting is the m id po int or 9 :0 0 o -c loc k . High t em p star ts wi ll also occu r i f t he burn po t has addi ti onal fuel pri or t o star t up. T hi s a[...]

  • Page 18

    1 8 C om po n ent Ad justm en ts an d Rep lacem en t: Mai n Contr ol Boar d - M ain control board is l oc ated in the l ow er ri gh t pede stal (3801/5001 ) or l ow er right rear - 4001 insert and r i ght swi tch pl at e for the 5 001U. The cont rol board i s hel d in pl ace wi th sev eral phi l li ps screws. Fan speed adj ustm ent s ar e accom pl [...]

  • Page 19

    1 9[...]

  • Page 20

    2 0[...]

  • Page 21

    2 1 Figure 2 Stov e Conn ecti on Panel Figure 1 I nsert Con necti on Panel Autol it e W i ri ng Diagr am Plea se re ad th is en tire in stru ctio n bef ore att emp ting repair. EF A utoLite Igni ter Repla cement I nstr uction WA RNING - ELECTRIC SHOCK POTENTIA L. A ll repa irs must be acc omplished w ith the 115VAC and 12 DC power disconnected from[...]

  • Page 22

    Si err a Product s, I nc. 5061 Br ooks St . St e. B, Montcl ai r, C A 91763 P/N 1408 04 10/0 7 2 2 ELECTRICA L TROUBLE SHOOTING WA RNI NG: O n ly a trained tech n ician sh o uld attem p t to r e pa i r a p e l l et he a t e r e l e c t r i c a l s y st e m. N o te : A ll te s ts s h o u ld b e a c c o m p lis h e d w ith th e u n it the rm os ta t [...]

  • Page 23

    Si err a Product s, I nc. 5061 Br ooks St . St e. B, Montcl ai r, C A 91763 P/N 1408 04 10/0 7 2 3[...]

  • Page 24

    Si err a Product s, I nc. 5061 Br ooks St . St e. B, Montcl ai r, C A 91763 P/N 1408 04 10/0 7 2 4 P re 2 0 04 P elle t S to v e W irin g D e tail[...]

  • Page 25

    Si err a Product s, I nc. 5061 Br ooks St . St e. B, Montcl ai r, C A 91763 P/N 1408 04 10/0 7 2 5 20 0 5 H A R N E S S W IR IN G D E T A IL[...]

  • Page 26

    5061 Br ooks St. M ont cl ai r, CA 91763 800-527- 4790 Fax 1-909- 399-3357 ww w.si err aproduct si nc. com P/N EF3801 4001 Sensor replacment 4/04 2 6 EF3801/ 4001 V1 Feed Syst em Servi ce or Repai r I nstr ucti on Figure 1 Figure 3 OVERVIEW The EasyFi re f eed sy stem consi sts of four main components, feed m otor and m ount ing p l at e, feed auge[...]

  • Page 27

    5061 Br ooks St. M ont cl ai r, CA 91763 909-399- 3355 Fax 1-909- 399-3357 ww w.si err aproduct si nc. com 2 7 EF 3801 /4001 T-1/T- 2 S enso r Replacement Inst ruct i on OVERVIEW Fi rst product ion 2 005 st oves Seri al #3384 t o #3420 r equi re pr ecaut i onary repl acem ent of bot h T -1 an d T-2 sensor s. The sensors l ocated i n t he stov e bod[...]

  • Page 28

    5061 Br ooks St. M ont cl ai r, CA 91763 909-399- 3355 Fax 1-909- 399-3357 ww w.si err aproduct si nc. com 2 8 REMOVA L AND R EPLA CEMENT OF COMPONENTS W A RNI NG: RI SK OF E LECTRI C SHOCK! REMOVE A LL POWER CORDS F ROM UNI T BEFORE A TTEMPTI NG A NY SERVICE. 1. Circu it Board : The ci rcui t board i s locat ed on t he l ower r ight hand si de of [...]

  • Page 29

    5061 Br ooks St. M ont cl ai r, CA 91763 909-399- 3355 Fax 1-909- 399-3357 ww w.si err aproduct si nc. com 2 9[...]

  • Page 30

    5061 Br ooks St. M ont cl ai r, CA 91763 909-399- 3355 Fax 1-909- 399-3357 ww w.si err aproduct si nc. com 3 0[...]