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Sierra Monitor Corporation IZS31 manual

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Table of contents for the manual

  • Page 1

    Doc. No.IZ*-OMK0015 - B OPERA TION MANUAL PRODUCT NAME : Ionizer MODEL: IZS31 Series ○ Read this operation manual carefully to understand before inst allation and operation. ○ Pay extra attention on the clause concerning the safety . ○ Keep this operation manua l available whenever necessar y .[...]

  • Page 2

    1 INDEX 1.Sefety instructions ・ ・ ・ ・ ・・・・・・・ ・ ・・・・・・・・・・ ・・・・・ ・・ ・ ・・・ ・ 2 2.Installation ・・・・・・・・・・・・・・・ ・・ ・・・・・・・・ ・ ・ ・ ・ ・・ ・・ ・ ・ ・・・ 6 2-1.Installation of Ionizer body ・・・・・・・・・?[...]

  • Page 3

    2 1. Safety instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard by labeling "Caution" , "W arning" , and "Danger" . T o ensure safety , be sure to observe ISO4414, JIS B8370and other safety precautions. CA[...]

  • Page 4

    3 WARNING 1. This product is intended to be used for the general F A devices. If other applications (especially the ones indicated in 4 on page 2) are used, please contact SMC before the use. 2. Use under specified vo ltage and temperature. Voltage out of specific ation may cause malfunction, break age, electric shock and fire. 3. Use clean compres[...]

  • Page 5

    4 5. Do not touch electrode needle with finger or metal tool directly. It may cause injury. If electrode needle or cartridge is it ma y stick to the fingers, damaged by tools, it will not on ly interf ere the specification function and performance but also may cause operation failure or accident. 6.Do not attach tape or seal on the product body. If[...]

  • Page 6

    5 9. Be sure there is no incorrect wiring before oper ation. Incorrect wiring ma y cause product breakage or malfunction. 10. Flush pneumatic pipi ng before its installation. Make sure that all dust, water droplet, oil etc. are eliminated before piping. WARNING 1. Use within operating fluid and ambient temperature range. Operating fluid and ambient[...]

  • Page 7

    6 accident. 3. Do not open the case to disa ssemble and reconstruct the product. It may cause electric shock, operation failure and disast er such as fire. In addition, note the product, which is disassembled or reconstructed, may not satisfy the functions and per formance in the sp ecifications and is out of guarantee. 4. Do not operate the produc[...]

  • Page 8

    7 3. Mount intermediate brackets on the ionizer body at regular interval. 4. Tap M5 thread on the brackets m ounting positions at the installation side, and fix the ionizer body and brackets with M5 threads. 5. Adjust angle of the ionizer body to ensure prope r static charge eliminat ion, and fix it with detent threads (M5) of brackets. Intermediat[...]

  • Page 9

    8 6. Be sure to ground the DC1 (-) lead wire [blue] of the power supply cable (R esistance between the lead wire and the earth ground should be 100 Ω or less.) If the lead wire is not gr ounded, the ion balance will be unstable, and an electric shock may occur . At the same time, the ionizer and power supply might be damaged. 2-2. Installation of [...]

  • Page 10

    9  Auto balance sensor Horizontally place the aut o balance sensor under the ionizer and face its metal plate upward. Because the ion balance will be changed depending on the installati on height, install the sensor on the same le vel with a workpiece as much as po ssible. The auto balance sensor c an be removed once the ion balance adjustment i[...]

  • Page 11

    1 0 2. Connect the lead wires in acco rdance with the lead wire list. (See Chapter 4) Arrange lead wires in a ccordance with the wiring table. The unused wires should be cut short or covered with vinyl tape without pealing the coat to prevent them from coming contact with other wires. 3. When the feed back sensor or aut o balance sensor is used, re[...]

  • Page 12

    11 3. DC mode Plasma ions or minus ions are continuously discharged. The parts ot her than the charged object need to be grounded to prevent them from being charged. The plasma and minus ions cannot be discharged simultaneously. 3-2. Detection of the dirt on the electrode needle When the maintenance start-up signal is input, the i onizer detects if[...]

  • Page 13

    1 2 ４． Selection and setting of equipment 4- １． Sensing DC mode 1. Selection of bar length ・ Select the length applicable to work size base on static charge elimination area and st atic charge elimination characteristics. 2. Installation of body ・ Keep the distance between the ioni zer and charged objects within 200 to 2000mm. Although [...]

  • Page 14

    1 3 6. Wiring of the power supply cable ・ Connect dedicated pow er supply cables.  Connection with the power supply for ionizer opera t ion Symbol Cable color Cable name Connection Description DC1 （ + ） Brown Power supply DC24 V ○ DC1 （ - ） Blue Power supply GND[FG] ○ Power supply cable for ionizer operation OUT4 Dark Green Sensor [...]

  • Page 15

    1 4 8. LED display  POWER LED ・・・ The power supply input and the connection of the sens ors are displayed. LED name Functions MAIN Lights up when the power supply is applied. (Green) (Flashes when wrong po wer supply is applied. ） POWER SNSR Lights up when the feed back sensor is connected.(Green)  ION LED ・・・ The charged condit[...]

  • Page 16

    1 5 9. Alarm T ype of alarm Description How to reset Abnormal high voltage Notifies when overcurrent such as high voltage leakage occurs. The ion-discharge-outp ut is stopped, HV ALRM sets off and output the signal for failure. T urn of f the power supply to solve the problem. Once it’s solved, apply the power supply again. Or turn on and off the[...]

  • Page 17

    1 6 4-2. Pulse DC mode 1. Selection of the bar length ・ Select an appropriate length that is suitable for the work size, static charge elimination characteristics and static charge elimination range. 2. Installation of the ionizer ・ Keep the distance between the ionizer and charged object within 50 to 2000mm. When the auto balance sensor is use[...]

  • Page 18

    1 7 5. Setting of the frequency selecting switch ・ Select the ion-production frequency . Ion-production frequency Switch setting 1Hz 0 3Hz 1 5Hz 2 10H ｚ 3 15Hz 4 20Hz 5 30Hz 6 60Hz 7 6. Wiring of the pow er supply cables ・ Connect a dedicated power supply cable.  Connection power supply for ionizer drive No Lead wire color Description Dire[...]

  • Page 19

    1 8 8. LED display  POWER LED ・・・ The power supply input and the connecti on of the sensors are displayed. LED name Functions MAIN Lights up when the power supply is applied. (Green) (Flashes when wrong po wer supply is applied. ） POWER SNSR Lights up when the auto balance sensor is connected.(Green)  ION LED ・・・ The discharged [...]

  • Page 20

    1 9 9. Alarm T ype of alarm Description How to reset Abnormal high voltage Notifies when overcurr ent such as high voltage leakage occurs.T he ion-discharge-outp ut is stopped, HV ALRM sets off and output the signal for failure. T urn off the power supply to solve the problem. Once it’s solved, apply the power supply again. Or turn on and off the[...]

  • Page 21

    2 0 4-3 ． DC mode 1. Selection of bar length ・ Select the length applicable to work size base on static charge elimination area and st atic charge elimination characteristics. 2. Installation of body ・ Keep the distance between the ioni zer and charged objects within 50 to 2000mm. Although the ionizer can be mounted outside of this range, it [...]

  • Page 22

    21 6. LED display  POWER LED ・・・ The power supply input and the connection of the sens ors are displayed. LED name Functions MAIN Lights up when the power supply is applied. (Green) (Flashes when wrong po wer supply is applied. ） POWER SNSR Goes out.  ION LED ・・・ The discharged ion polarity is displayed. LED name Functions ＋ L[...]

  • Page 23

    2 2 4-4. Power supply cable connection circuit ■ NPN Note) Because the s ensor monitor output （ OUT4 ： Dark Green ） is not insulated from the internal circuit of the ionizer, It is ground ed. (It is connected to FG).[...]

  • Page 24

    2 3 ■ PNP Note) Because the sensor monitor output （ OUT4 ： Dark Green ） is not insulated from the internal circuit of the ionizer, It is ground ed. (It is connected to FG).[...]

  • Page 25

    2 4 ５． Specifications 5-1 ． Ionizer Ionizer model ＩＺＳ３１（ＮＰＮ） ＩＺＳ３１Ｐ（ＰＮＰ） Type Corona discharge Voltage supply method Sensing DC , pulse DC, Plus DC, Minus DC Discharge output +/- 7000 V Ion balance *1 +/-30V (For Stainless electrode needle, from -10 0 to +100V) Fluid Air (Clean dry air) Op. pressure ([...]

  • Page 26

    2 5 5-2 ． Sensor Sensor model IZS31-DF (Feed back sensor） IZS31-DG (Auto-balance sensor) Operating ambient temp 0 to 50 ℃ Operating ambient humidity 35 to 80％Rh（No dew condensation） Case material ABS ABS, Stainless Vibration resistance Endurance 50H z, Amplitude 1mm, 2hours each for XY Z Impact resistance 10G Weight 200ｇ（including c[...]