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Siemens 2100 Di 3-40 manual

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Table of contents for the manual

  • Page 1

    SITRANS F Cor iolis f lo wme t er s SITRANS F C MASS 2100 Di 3-40 Operating Instructions • 07/2010 SITRANS F[...]

  • Page 2

    [...]

  • Page 3

    1 Introduction 2 Safety notes 3 Description SITRANS F 4 Installing/Mounting Coriolis Flowmeters SITRANS F C MASS 2100 Di 3-40 5 Connecting 6 Commissioning Operating Instructions 7 Service and maintenance 8 Technical data A Appendix Coriolis flow sensor type MASS 2100 Di 3, 6, 15, 25 or 40 designed for use with transmitter types SITRANS F C MASS 600[...]

  • Page 4

    Legal information Warning notice system This manual contains notices y ou have to observe in or der to en sure your personal saf ety, as well as to prevent damage to property. The notices r eferring to your personal safe ty are highlighted in the manual by a sa fety alert symbol, notices referring only to property damage h ave no safety alert symbo[...]

  • Page 5

    SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028. Z1.02 3 Table of contents 1 Introduction ................................................................................................................................................ 5 1.1 Items supplied ..................................................................[...]

  • Page 6

    Table of contents SITRANS F C MASS 2100 Di 3-40 4 Operating Instructions, 07/2010, SFIDK.PS.028. Z1.02 8.3 Accuracy specifications ............................................................................................................... 35 8.4 Pressure drop ......................................................................................[...]

  • Page 7

    SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028. Z1.02 5 Introduction 1 These instructions contain all t he information you need for usi ng the devi ce. The instructions are aimed at person s mechanically installing the devi ce, connecting it electronically, configuring t he paramete rs and commissionin g it as well as s[...]

  • Page 8

    Introduction 1.2 History SITRANS F C MASS 2100 Di 3-40 6 Operating Instructions, 07/2010, SFIDK.PS.028. Z1.02 Identification &RGH1R ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; 6HULDO1R '131 37<HDU &RQQHFWLRQ 0DWHULDO &DO)DFWRU 7PHGLDrWRr&,3[...]

  • Page 9

    Introduction 1.3 Further Information SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028. Z1.02 7 Product information on the Internet The Operating Instructions are available on the CD-ROM shipped with the device, and on the Internet on the Siemens homepage, whe re further information on the range of SITRANS F flowmeters may[...]

  • Page 10

    Introduction 1.3 Further Information SITRANS F C MASS 2100 Di 3-40 8 Operating Instructions, 07/2010, SFIDK.PS.028. Z1.02[...]

  • Page 11

    SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028. Z1.02 9 2 Safety notes CAUTION Correct, reliable operation of t he product requires proper tran sport, storag e, positioning and assembly as well as careful operat ion an d maintenance. Only qua lified personnel should install or operate this instrument. Note Alterations t[...]

  • Page 12

    Safety notes 2.2 Installation in hazardous area SITRANS F C MASS 2100 Di 3-40 10 Operating Instructions, 07/2010, SFIDK.PS.028.Z1. 02 ● Pressure equipment directive (PE D/DGRL) 93/23/EC ● ATEX Directive 94/9/EC 2.2 Installation in hazardous area WARNING Equipment used in hazardous areas must be Ex-appro ved and marke d accordingly. It is requir[...]

  • Page 13

    Safety notes 2.2 Installation in hazardous area SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028. Z1.02 11 Table 2- 2 Temperatur e sensor circuit Temperature sens or (Terminals 3,4 & 9) Ui 15V Ii 8mA Pi 0.03W Li Insignificant Ci 50pF Table 2- 3 Pickup driver circuit Pickup driver (Term inals 5-6 & 7-8) Ui 15V Ii 1[...]

  • Page 14

    Safety notes 2.2 Installation in hazardous area SITRANS F C MASS 2100 Di 3-40 12 Operating Instructions, 07/2010, SFIDK.PS.028.Z1. 02 Hazardous area safety requirements It is required that: ● Electrical connections are in a ccordance with national directiv es such as IEC/EN60079- 14 (Installing Electrical Systems in Expl osion Hazardous Areas) . [...]

  • Page 15

    SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028. Z1.02 13 3 Description Measurement of liquids and gases SITRANS F C Coriolis mass flow m eters are designed for measurem ent of a variety of liquids and gases. The meters are multi parameter devices offer ing accurate m easurement of mass flow, volume flow, densi ty, fract[...]

  • Page 16

    Description 3.1 Design SITRANS F C MASS 2100 Di 3-40 14 Operating Instructions, 07/2010, SFIDK.PS.028.Z1. 02 Description ① Transmitter connection ② Threaded hole for e.g. pressur e guard ③ Nipple ④ Process connector ⑤ Mounting bracket ⑥ Type plate ⑦ Earth terminal Figure 3-1 Product description Design The MASS 2100 sensor design is ba[...]

  • Page 17

    Description 3.2 Theory of operatio n SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028. Z1.02 15 Heating Jacket MASS 2100, DI 3 to DI 40 can optional ly be ordered with an inte gral heating coil to avoid solidification of sensitive fluids a s e.g. chocolate or bitumen during down-time or periods between discontinuing pro c[...]

  • Page 18

    Description 3.2 Theory of operatio n SITRANS F C MASS 2100 Di 3-40 16 Operating Instructions, 07/2010, SFIDK.PS.028.Z1. 02 SENSORPROM All SITRANS F C Coriolis flow met ers feature a SENSORPROM® memo ry unit whi ch stores sensor specific calibratio n data and transmitter settings for t he lifetime of the product. The factory settings matching the s[...]

  • Page 19

    SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028. Z1.02 17 4 Installing/Mounting SITRANS F flowmete rs are suitabl e for in- and outdoor install at ions. ● Make sure that pressure and tempe rature specifications indicate d on the device type plate / label will not be exceeded. WARNING Installation in hazardous location [...]

  • Page 20

    Installing/Mounting 4.2 Determining a location SITRANS F C MASS 2100 Di 3-40 18 Operating Instructions, 07/2010, SFIDK.PS.028.Z1. 02 4.2 Determining a location CAUTION Do not install the sensor in t he vicinity of strong electromagn etic fields, e.g. near motors, pumps, transformers etc. Upstream / downstream ● No pipe run requirements, i.e. s tr[...]

  • Page 21

    Installing/Mounting 4.3 Orienting the sensor SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028. Z1.02 19 4.3 Orienting the sensor Flow direction The flow direction is indicated by the arrow on the sensor. Flo w in this direction will be indicated as positive. CAUTION The sensor must always be compl etely filled with proces[...]

  • Page 22

    Installing/Mounting 4.3 Orienting the sensor SITRANS F C MASS 2100 Di 3-40 20 Operating Instructions, 07/2010, SFIDK.PS.028.Z1. 02 Gas applications Horizontal installation Vertical installation (not recommended) Installation in a drop line Installation in a dropline is only p ossible if a pipeline reduc tion or orifice with a smaller cross- section[...]

  • Page 23

    Installing/Mounting 4.4 Mounting the sensor SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028. Z1.02 21 4.4 Mounting the sensor ● Install the sensor in rigid pi pelines in order to support the w eight of the meter. ● Center the connecting pipelines a xially in order to assure a st ress-f ree installation. ● Install t[...]

  • Page 24

    Installing/Mounting 4.5 Mounting a pressure guard SITRANS F C MASS 2100 Di 3-40 22 Operating Instructions, 07/2010, SFIDK.PS.028.Z1. 02 4.5 Mounting a pressure guard The sensor enclosure is suppli ed with two 1/8" nipples . These h oles can be used for e.g. a pressure guard, which can be co nnected to an automatic shut off valve which wil l st[...]

  • Page 25

    SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028. Z1.02 23 5 Connecting The following contains a short des cription of how to connect a remote mounted sensor to the transmitter SITRANS F C MASS 6000 / SIFLOW FC070. For more info rmation, including information about compact versi ons, refer to the Operating Inst ructions f[...]

  • Page 26

    Connectin g 5.2 Wiring SITRANS F C MASS 2100 Di 3-40 24 Operating Instructions, 07/2010, SFIDK.PS.028.Z1. 02 5.2 Wiring 1. Connect transmitter and sensor u sing the screw connector on the blue cable supplied with the sensor. Figure 5-1 Sensor and transmitter connection 2. Connect gro unding termin al ① to protective earth (PE). Figure 5-2 Groundi[...]

  • Page 27

    Connectin g 5.3 Turning the terminal box SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028. Z1.02 25 5.3 Turning the terminal box For remote versions, the adapter can op tionally be oriented in four direction s. 1. Loosen the four screws by use of an alle n key and turn the adap tor. 2. Tighten the screws and mount the mul[...]

  • Page 28

    Connectin g 5.3 Turning the terminal box SITRANS F C MASS 2100 Di 3-40 26 Operating Instructions, 07/2010, SFIDK.PS.028.Z1. 02[...]

  • Page 29

    SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028. Z1.02 27 6 Commissioning Before commissioning it must be checked that: ● The device has been insta lled and connected in accordan ce with the guidelines provided in chapter 4 " Installing / Mounting (Page 17 )" and 5 " Connecting (Page 23 )" ● Devic[...]

  • Page 30

    Commissioning 6.1 Zero point adjustment SITRANS F C MASS 2100 Di 3-40 28 Operating Instructions, 07/2010, SFIDK.PS.028.Z1. 02 CAUTION In order to avoid damaging the pump and interrupting the proces s it is recommen ded to install a bypass line Auto zero point adjustment ● Power up the device and a cclimate the transmitter (min. 30 min) . ● Pump[...]

  • Page 31

    SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028. Z1.02 29 Service and maintenance 7 7.1 Maintenance The device is maintenance-free, howeve r, a periodic inspection according pe rtinent directives and regulatio ns must be carried out. An inspection can include check of: ● Ambient conditions ● Seal integrity of the pro[...]

  • Page 32

    Service and maintenance 7.4 Unit repair SITRANS F C MASS 2100 Di 3-40 30 Operating Instructions, 07/2010, SFIDK.PS.028.Z1. 02 7.4 Unit repair CAUTION Repair and service must b e carried out by Siemens authorized pe rsonnel only. Note Siemens Flow Instruments defines sensors a s non-repairable prod ucts. 7.5 Technical support If you have any technic[...]

  • Page 33

    Service and maintenance 7.6 Return procedures SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028. Z1.02 31 7.6 Return procedures Enclose th e delivery note, the co ver note for return delivery t ogeth er with the declaration of decontamination form on the out side of the package in a well-fa ste ned clear document pouch. Re[...]

  • Page 34

    Service and maintenance 7.6 Return procedures SITRANS F C MASS 2100 Di 3-40 32 Operating Instructions, 07/2010, SFIDK.PS.028.Z1. 02[...]

  • Page 35

    SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028. Z1.02 33 Technical data 8 8.1 Technical specifications Table 8- 1 Technical data, M ASS 2100, Di 3,6,15,25 and 40. Versions mm (inch) DI 3 (1/8) D I 6 (¼) DI 15 (5/8 ) DI 25 (1 ) D I 40 (1½) Inside pipe diamter (sensor consists of one pipe) mm (inch) 3.0 (0.12) 6.0 (0.24[...]

  • Page 36

    Technical data 8.2 Measurement range SITRANS F C MASS 2100 Di 3-40 34 Operating Instructions, 07/2010, SFIDK.PS.028.Z1. 02 Versions mm (inch) DI 3 (1/8) D I 6 (¼) DI 15 (5/8 ) DI 25 (1) D I 40 (1½) ISO 2853/BS 4825 Part 4 (SS335 1) 25 mm 25 mm 25 mm 38 mm 51 mm Dairy clamp connection (PN 16) 1) ISO 2852/BS 4825 Part 3 (SMS 3016) 25 mm 25 mm 25 mm[...]

  • Page 37

    Technical data 8.3 Accuracy specifications SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028. Z1.02 35 E error [%] Z zero point e rror [kg/h] Qm mass flow [kg/h] Figure 8-2 Equation for error curve Example Di3 ● Max zero point error Z = 0. 01 kg/h ● Measured mass flow Qm = 12 kg/h ● Error E = ±0.13% 8.3 Accuracy spe[...]

  • Page 38

    Technical data 8.4 Pressure drop SITRANS F C MASS 2100 Di 3-40 36 Operating Instructions, 07/2010, SFIDK.PS.028.Z1. 02 Additional error on deviation from reference conditions Current output As pulse outpu t (± 0.1% of actual flow +0.05% FSO) Effect of ambient temperature Display/Frequency/pulse output: • < ±0.003 % / K measured value Current[...]

  • Page 39

    Technical data 8.4 Pressure drop SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028. Z1.02 37 Figure 8-4 MASS 2100 DI6 Figure 8-5 MASS 2100 DI15 Figure 8-6 MASS 2100 DI25[...]

  • Page 40

    Technical data 8.5 Pressure / temperature range SITRANS F C MASS 2100 Di 3-40 38 Operating Instructions, 07/2010, SFIDK.PS.028.Z1. 02 Figure 8-7 MASS 2100 DI40 8.5 Pressure / temperature range The pressure - temperature rati ngs depend on type o f process co nnection. 33 52 82 30 40 50 60 70 80 90 100 110 -50 30 80 130 180 35 2& ( 667( 03( 5[...]

  • Page 41

    Technical data 8.5 Pressure / temperature range SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028. Z1.02 39 12 30 60 10 20 30 40 50 60 70 80 90 -50 30 80 130 180 352 &( 667( 03(5 $78 5 ( r& 352&(6635(6685(EDU &/$66 &/$66 &/$66 Figure 8-10 Flang e ASM E B1[...]

  • Page 42

    Technical data 8.5 Pressure / temperature range SITRANS F C MASS 2100 Di 3-40 40 Operating Instructions, 07/2010, SFIDK.PS.028.Z1. 02 25 40 10 15 20 25 30 35 40 45 -50 0 20 40 60 80 100 120 140 352 &( 667(0 3( 5 $7 8 5( r& 352&(6635(6685(EDU 31'1 31'1 3[...]

  • Page 43

    Technical data 8.6 Electrical connection schematics SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028. Z1.02 41 8.6 Electrical connection schematics Electrical connection, MASS 2100 with MASS 6000 (remote mounted ) ① Driver ② PT 1000 (IN) ③ PT 1000 (OUT) ④ Pick up 2 ⑤ Pick up 1 Figure 8-16 MASS 2100 / M ASS 6000 [...]

  • Page 44

    Technical data 8.7 Dimensions and weight SITRANS F C MASS 2100 Di 3-40 42 Operating Instructions, 07/2010, SFIDK.PS.028.Z1. 02 8.7 Dimensions and weight Remote versions 'DLUVFUHZHG FRQQHFWLRQ ',1VFUHZHG 6FUHZHGFRQQHFWRUIRU 'L,62*~ DQG$16,$60( %[...]

  • Page 45

    Technical data 8.7 Dimensions and weight SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028. Z1.02 43 D3 D4 D5 Sensor size Connecti on L1 L2 L3 H1 B1 D1 D2 DI (Inch) Type (size) Pressure rating mm (inch) PN 100 580 (22.83) 390 (15.35) 62.0 (2.44) 40 (1.57) 12 (0.47) 17.0 (0.67) 104 (4.09) 100 (3.94) 70.0 (2.76) 14.0 (0.55) [...]

  • Page 46

    Technical data 8.7 Dimensions and weight SITRANS F C MASS 2100 Di 3-40 44 Operating Instructions, 07/2010, SFIDK.PS.028.Z1. 02 D3 D4 D5 Sensor size Connecti on L1 L2 L3 H1 B1 D1 D2 DI (Inch) Type (size) Pressure rating mm (inch) Clamp ISO 2852 (38 mm) PN 16 940 (37.01) 700 (27.56) 74.5 126 (2.93) (4.96) 25 (0.98) 33.7 (1.33) 219 (8.62) - - - PN 100[...]

  • Page 47

    Technical data 8.7 Dimensions and weight SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028. Z1.02 45 Table 8- 7 MASS 2100 compact m ounted with MASS 6000 Ex d Sensor size [DI (inch)] L3 mm (inch) H5 H6 H5+H6 mm (inch) mm (inch) mm (inch) 3 (1/8) 75 (2.95) 82 (3. 23) 247 (9.72) 329 (12.95) 6 (¼) 62 (2.44) 72 (2.83) 257 (10[...]

  • Page 48

    Technical data 8.7 Dimensions and weight SITRANS F C MASS 2100 Di 3-40 46 Operating Instructions, 07/2010, SFIDK.PS.028.Z1. 02 Heating Jacket versions Figure 8-19 Dimensio ns, MASS 2100 with heating jack et Table 8- 9 Dimensions, MASS 2100 with heating jacket Sensor size Connec tions L5 H3 B2 D6 D7 D8 DI (inch ) Type (S ize) Pressure rating mm (inc[...]

  • Page 49

    Appendix A Certificates are posted on the Internet and on the manual colle ction ship ped with the device. See also Certificates on the Internet ( http://support.automation.siemen s.com/ WW/vi ew /en/10806951/13420 0 ) UL control drawings on the internet ( http://www.automation.sie mens.com/w1/automation- technology-process-instrumentation-18 092.h[...]

  • Page 50

    Appendix A.1 Ordering SITRANS F C MASS 2100 Di 3-40 48 Operating Instructions, 07/2010, SFIDK.PS.028.Z1. 02[...]

  • Page 51

    SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028. Z1.02 49 Glossary ASIC Application-Specific Integrated Circuit is an integrated circui t (IC) customized for a particular use, rather than intended for general-p urpose use. BRIX Degrees Brix (symbol °Bx) is a m easurement of the mass ratio of dissolved sugar to water in [...]

  • Page 52

    Glossary SITRANS F C MASS 2100 Di 3-40 50 Operating Instructions, 07/2010, SFIDK.PS.028.Z1. 02 Fraction Fraction designates a pro porti onal relation between an object p art and the object whole. For example, the fraction 3⁄4 represent s three equal parts of a who le object, divided into four equal parts. HART HART Communication is a bi-di rectio[...]

  • Page 53

    Glossary SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028. Z1.02 51 PROFIBUS PROFIBUS (Process Field Bus) i s a vendor-indepen dent, open bus system standardize d in the German DIN 19 2 45. It is a standard for field bus communica tion in automation technology and should not be confu sed with the PROFINET standar d for in[...]

  • Page 54

    Glossary SITRANS F C MASS 2100 Di 3-40 52 Operating Instructions, 07/2010, SFIDK.PS.028.Z1. 02[...]

  • Page 55

    SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028. Z1.02 53 Index A Accurac y, 38 Accuracy specif ications, 39 C Commissioning Zero point adjustment, (Se e Zero point adjustment) Compliance, 11 Connectio n Electrical, (See Electrical connection) Contact person, 9 Coriolis Applications, 15 Measurement principle, 17 Crosstal[...]

  • Page 56

    Index SITRANS F C MASS 2100 Di 3-40 54 Operating Instructions, 07/2010, SFIDK.PS.028.Z1. 02 Pressure / temperature ratings, 42 Pressure drop, 40 R Recalibration, 33 Reference conditions, 39 Repair, 34 Return procedures, 35 S Safety Instrument safety standard s, 11 Safety instructions Installation, 19 Safety notes, 11 Sensor circuit, 12 Sensor orien[...]

  • Page 57

    [...]

  • Page 58

    Siemens A/S Flow Instruments DK -6430 Nordborg DENMARK www .siemens.com/processautomation Subject to change without prior no tice Order No.: A5E02896535 Literature No.: A5E02896535-01 SFIDK.PS.028.Z1.02 Copyright Siemens A/S 07/2010 All rights reserved For more inf ormation www .siemens.com/flow *A5E02896535*[...]