Sherwood Mini manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Sherwood Mini, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Sherwood Mini one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Sherwood Mini. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Sherwood Mini should contain:
- informations concerning technical data of Sherwood Mini
- name of the manufacturer and a year of construction of the Sherwood Mini item
- rules of operation, control and maintenance of the Sherwood Mini item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Sherwood Mini alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Sherwood Mini, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Sherwood service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Sherwood Mini.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Sherwood Mini item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    PELLET ST OVE Mini PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS PELLET BURNING ROOM HEATER. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH Contact your building or fire officials about restrictions and installation inspection requirements in your area. SHERWOOD INDUSTRIES IS A[...]

  • Page 2

    2 Introduction............................................................................................................................ .......3 Rating Label Location................................................................................................................3 Important Safety Data.............................. ...............[...]

  • Page 3

    3 Introduction * This manual is designed for the technician in conjunction with the owner’s manual. * R ATING L ABEL L OCATION : The rating label is located on the inside of the ash pan co ver . I MPORTANT S AFETY D ATA : Please read this entire Owner’s Manual before installing or operating this ENVIRO Pellet Stove. Failure to follow these inst[...]

  • Page 4

    4 Introduction ELECTRICAL: The use of a surge protected power bar is recommended. The unit must be grounded. The grounded electrical cord should be connected to a standard 110-120 volts,, nominal aver age 2.0 Amps (4 .1 Amps peak), 60 hertz electrical outlet and also must be accessible. If this power cord should become damaged, a replacement power [...]

  • Page 5

    5 Inst alla tion D ECIDING W HERE TO L OCATE YOUR P ELLET A PPLIANCE : 1. Remo ve the right and left hand cabinet sides by loosening the three (3) T -20 T orx screws on the back of the each panel. 2. Remo ve the screw located on the front of the cabinet side, below the louvers and loosen the screw behind the ash door . 3. Using a 5 / 16 ” socket [...]

  • Page 6

    6 Inst alla tion A PPLIANCE D IMENSIONS AND S PECIFICATIONS : Figure 2: Dimensions of Mini. 15 1 / 2 " (393 mm) 18 7 / 8 " (481 mm) 17 1 / 2 " (444 mm) 19 5 / 8 " (497 mm) 17 7 / 8 " (455 mm) 34" (864 mm) 18 1 / 2 " (470 mm) 22 1 / 8 " (562 mm) W eight (with full hopper): 238 lb (108 Kg) Hopper Capacity: up t[...]

  • Page 7

    7 Inst alla tion C LEARANCES TO C OMBUSTIBLES : A LCOVE C LEARANCES : This unit may be installed in an alcov e. Maintain these clearances to combustibles. Minimum Alcove width 36 inches (91.5 cm) Minimum Alcove height 48 inches (122 cm) Maximum Alcove depth 30 inches (76 cm) Install vent at clearances specified by the vent manufacturer. Side W all [...]

  • Page 8

    fumes such as stairwells, cover ed breezeway , etc. 2. V ent surfaces can become hot enough to cause burns if touched by children. Non-combustible shielding or guards may be requir ed. 3. T ermination must exhaust above the inlet elevation. It is recommended that at least five feet of vertical pipe be installed outside when the appliance is vented [...]

  • Page 9

    9 E XHAUST AND I NTAKE L OCATIONS : 10 1 / 16 " (255mm) 6 1 / 8 " (156mm) 2 1 / 16 " (53mm) Figure 8: Mini Inlet and Outlet Location. EXHAUST Base of unit to center of flue 10 1 / 16 ” (255 mm) Center of unit to center of flue 0” (0 mm) [at center of unit] FRESH AIR INTAKE. Base of unit to center of intake 6” (156 mm) Center[...]

  • Page 10

    10 H ORIZONTAL E XHAUST T HROUGH W ALL I NSTALLATION : Vent installation: install vent at clearances specified by the vent manufacturer. A chimney connector shall not pass through an attic or roof space, closet or similar concealed spaces, or a floor , or ceiling. Where passage through a wall or partition of combustible construction is desired, the[...]

  • Page 11

    11 Inst alla tion Exhaust T ube 3" (75mm) or 4" (100mm) "PL" or "L" vent W all Thimble 45° Elbow with screen or T ermination Cap High T emperature RTV Silicone Required Fresh Air Intake Tube Figure 1 1: V enting to use with straight through wall Installation. with local building codes. 6. Install a length of 3” (75 [...]

  • Page 12

                                ?[...]

  • Page 13

    T o accomplish a outside v ertical pipe installation, follow steps 1 through 5 in the “ I NSIDE V ERTICAL I NSTALLATIONS - F REESTANDING ” section and then finish it by performing the following (ref er to Figure 15). 1. Install a tee with clean out on the outside of the house. 2. Install PL vent upward from the tee. Make sure that you install s[...]

  • Page 14

    14 Inst alla tion Rain cap Storm collar Seal plate (cover plate) Existing masonry flue V ent pipe (single wall stainless flex pipe or solid PL vent) Fireplace damper location Clean out tee Existing fireplace Flexible vent connector (use this 5 foot [152cm] section of pipe to vent past fireplace damper or small shelf) Figure 17: Freestanding hearth [...]

  • Page 15

    Inst alla tion E XTERIOR M OUNTED E XHAUST B LOWER (20-070): The Mini can be equipped with an externally mounted exhaust blower . This optional kit includes all components necessary to install the exhaust blower on any vertical w all surface. 1. Remove the left hand cabinet side by removing the two (2) screws down the front. Loosen the three screws[...]

  • Page 16

    Inst alla tion T YPICAL T HROUGH W ALL W ITH E XTERIOR B LOWER K IT I NSTALLATION - H ORIZONTAL T ERMINATION : Electrical Cable 90° Elbow 45°Elbow with Rodent screen or stainless steel termination hood 2ft (610mm) Riser Pipe Adaptor Exterior Blower and Housing W all Strap T o supply power to the exhaust blower Install the amour coated electrical [...]

  • Page 17

    17 Roof Sheathing Rain Cap Roof Flashing Roof Rafters Ceiling Joists V ent Pipe Exterior W all Sheathing Outside V ent T ermination Inst alla tion T YPICAL T HROUGH W ALL W ITH E XTERIOR B LOWER K IT I NSTALLATION - V ERTICAL T ERMINATION : F ollow the previous pages for through wall installations. Ensure that vent pipe is properly secured to wall [...]

  • Page 18

    Inst alla tion T HERMOSTAT I NSTALLATION : If the unit has been placed in the HI / L OW mode, the unit will be taken to a low or idle setting when the thermostat is not calling for heat. When the thermostat calls for heat, the unit will go to the setting that is displayed on the control board Heat Indicator . If the heating load is not great enough[...]

  • Page 19

    19 out and the heat output indicator has been set on the lowest setting, the Sl ider Damper should be pushed in slightly , decreasing the air in the firebox. If , after long periods of burning, the fire builds up and overflows the burn pot or there is a build up of clinkers, this would be a sign that the pellet quality is poor , this requires more [...]

  • Page 20

    Inst alla tion O PTIONAL P ANEL K IT : This kit must be installed before the unit is started. 20 Figure 30: Screws at back of the cab side. Figure 28: Screws above door top corner . Figure 29: Screw behind ash box. Tools Required: ●T -20 screwdriver Kit Components: Quantity Description 1 Left Cab P anel 1 Right Cab P anel 1 Hopper Lid 20 #8 T -20[...]

  • Page 21

    21 Inst alla tion 1 2 3 Figure 31: Installing Hopper Lid. Installing Hopper Lid: 1. Attach the hopper brack ets to the back of the unit with a screw in each top holes of the brackets (#1 in Figure 31). Do not tighten these screws until all six (6) screws are in place. 2. Lay the hopper lid in place, slide the bushing into the br acket, and attach t[...]

  • Page 22

    T roubleshooting DO NOT: ● Service the stove with wet hands. The stov e is an electrical appliance, which may pose a shock hazard if handled improperly . Only qualified technicians should deal with possible internal electrical failures. ● Do not remove f rom the firebox any screws without penetr ating oil lubrication. WHAT TO DO IF: 1. The stov[...]

  • Page 23

    23 T roubleshooting ü P oor Quality Fuel – Insufficient energy in the fuel to produce enough heat to keep the stove burning or operational. ü Exhaust T emperature Sensor failure. – Bypass sensor located on Exhaust Blower if sto ve now oper ates properly , the unit may require cleaning or a new sensor . Contact your local dealer for service. ?[...]

  • Page 24

    T roubleshooting 7. The convection blower will not function normally. ü Clean all grill openings at the back and below unit . ü Press the fan button; does the fan come on? Press again to verify that the blower turns on; i f , not contact your local dealer for service. 8. Ignitor- the pellets will not light. ü Everything else in the stov e operat[...]

  • Page 25

    25 W iring Diagr am Connect Thermostat Here Red Red Red Red Brown Brown Brown Brown White White White White White 115V White 220V Blue White White Orange Orange Orange Orange Yellow Yellow Grey Grey Grey Grey Purple Purple Blue 115V Black 220V Brown Black Black Black Blue Black Black Armor Cable Supplied Vacuum Switch Combustion Blower Optional Ext[...]

  • Page 26

    P ar ts List Reference Number Description Part Number 1 120°F (49°C) Ceramic F an T emperatur e Sensor EC -001 2 Auger Motor - 115V EF-001 3 High Limit T emp Sensor 200°F (93°C) Manual Reset EF-016 4 V acuum Switch - 115V EF-017 Silicone Hose EF-018 Aluminum Hose Barb EF-019 Shoulder Bolt, Hardened Bushing & Nut (Set of 2) EF-124 Combustion[...]

  • Page 27

    27 P ar ts List Reference Number Description Part Number 17 Firebox P anel Set with Insulation 50-1162 18 Side Louver 50-1163 19 Burn Pot 50-1166 20 Burn Pot Liner 50-1167 21 Burn Pot Bottom 50-1168 22 Front Louvers 50-1169 23 Lid Set 50-1171 24 Stove T op Assembly 50-1172 Hopper Guard 50-1174 25 Handle Bracket 50-1177 26 Draft Slider 50-1178 27 Do[...]

  • Page 28

    P ar ts Diagr am - Components Mini - Components April 2005                   28[...]

  • Page 29

    29 P ar ts Diagr am - Steel Mini - Steel Components April 2005                     [...]

  • Page 30

    W arr anty Sherwood Industries Ltd. gives a five year limited warrant y on all steel manufactured parts. A one-year warr anty is provided on all electrical components. The above limited warranties are extended only to the original purchaser . There is no warr anty on the following parts: ● Glass window ● Fiberglass rope gaskets ● refr actory [...]

  • Page 31

    31 NAME OF OWNER: _________________________________________ ADDRESS: _________________________________________ _________________________________________ _________________________________________ PHONE:___________________________________ NAME OF DEALER: _________________________________________ ADDRESS: _________________________________________ ____[...]