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Sears F10 manual

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Table of contents for the manual

  • Page 1

    BURNERS MODEL F10 INSTALLATION MANUAL RIELLO 40 SERIES OIL BURNERS RETROFIT APPLICATIONS ONLY NON-RETROFIT APPLICATIONS If this burner is being installed in a packaged unit (ie. burner comes with a boiler or furnace), follow the installation and set-up instructions supplied with the heating unit, as settings may differ from those shown in this manu[...]

  • Page 2

    TABLE OF CONTENTS TECHNICAL DATA ........................................... 1 Dimensions ........................................... 1 Specifications ......................................... 1 OIL BURNER COMPONENTS IDENTIFICATION .................... 2 F10 Burner Components ................................. 2 Serial Number Identification ........[...]

  • Page 3

    RIELLO 40 F10 TECHNICAL DATA !_ B O L) D6012 DIMENSIONS Inches 10 5/16 12 8 1/32 3 15/16 5 10 7/16 mm 262 305 204 100 127 265 El 10 inch long (254 mm) tubes also available. SPECIFICATIONS FUEL: No. 2 Fuel Oil FIRING RATE: 1.45 to 2.95 GPH 4.7 to 9.5kg/h EFFECTIVE OUTPUT: 203,000 to 413,000BTU/h 59.5 to 121 kW 51,160 to 104,130 kcal/h VOLTAGE (Singl[...]

  • Page 4

    OIL BURNER COMPONENTS IDENTIFICATION RIELLO 40 SERIES F10 BURNER COMPONENTS 1. Lockout indicator lamp and Reset button 2. Primary control 3. Primary control sub-base 4. Pump pressure regulator adjustment screw 5. Motor 6. Capacitor 7. Air adjustment fixing screws 8. Air shutter 9. End cone 10. Turbulator adjustment screw 11. Air tube cover 12. Coil[...]

  • Page 5

    ASSEMBLY OF AIR TUBE TO BURNER CHASSIS The air tube and drawer assembly are shipped in a carton separate from the burner chassis. Choose the proper air tube length to obtain the tube insertion for the specific installation. A) Remove the AIR TUBE and BURNER CHASSIS from their respective cartons. B) Remove the DRAWER ASSEMBLY (1) from inside the AIR[...]

  • Page 6

    B) Position the MOUNTING GASKET (3) between the flat surface of the UNIVERSAL MOUNTING FLANGE (10) and the appliance. Line up the holes in the UNIVERSAL MOUNTING FLANGE with the STUDS (4) on the appliance mounting plate and securely bolt the UNIVERSAL MOUNTING FLANGE to the plate. $7461 C) Secure the two semi-flanges of the ADJUSTABLE COLLAR (9) to[...]

  • Page 7

    METHOD 2 - SEMI-FLANGE COLLAR A) Follow item C from METHOD 1. B) Align the air tube and attached adjustable collar so air tube is centered in the burner access hole of the boiler/furnace unit. Mark the center of the two holes in the ADJUSTABLE COLLAR on to the front plate of the heating unit. Then drill 1/4 inch (6.5 mm) holes through the front pla[...]

  • Page 8

    The burner may be controlled using either a DIRECT LINE VOLTAGE control circuit (120V AC 60 cycle) OR a LOW VOLTAGE control (24V AC 60 cycle) using a R8038A Honeywell switching relay or equivalent. Using the appropriate diagram below, make electrical connections to burner. All wiring must be done in accordance with existing electrical codes, both n[...]

  • Page 9

    NOZZLE PLACEMENT A) Determine the proper firing rate for the boiler or furnace unit, consid- ering the specific application, then use the Burner Set-up chart on page 12 to select the proper nozzle and pump pressure to obtain the required input from the burner. B) Remove the NOZZLE ADAPTER (2) from the DRAWER ASSEMBLY by loosening the SCREW (1). S74[...]

  • Page 10

    ELECTRODE SETTING IMPORTANT: THESE DIMENSIONS MUST BE OBSERVED AND VERIFIED. D6003 5/32" or 4 mm 5/32" to 13/64" or 4 to 5_ .................... -I-- tt_ TURBULATOR SETTING A) Loosen NUT (1), then turn SCREW (2) until the INDEX MARKER (3) is aligned with the correct index number as per the Burner Set-up chart, on page 12. B) Retighte[...]

  • Page 11

    Riello manometers and vacuum gauges do not require any adaptors, and can be safely connected to the pump ports. An NPT (metric) adapter must be used when connecting other gauge models. D6179 SINGLE LINE (GRAVITY FEED SYSTEM) A) The burner is shipped configured for use in single line applications. No changes to the oil pump are required for use in s[...]

  • Page 12

    TWO LINE (LIFT SYSTEM) D6008 n 4 -I- 2 LINE (LIFT) SYSTEM - PIPE LENGTHS H 3/8" OD 1/2" OD FT 0.0 1.5 3.0 5.0 6.5 9.5 11 M 0.0 0.5 1.0 1.5 2.0 3.0 3.5 FT I 1151 1oo I 80 I 65 I 50 I 25 I 20 I M _T I 35 3301 30 3301 25 3301 20 2951 15 2301 8 1001 6 65 I Do not exceed pipe lengths indicated in chart. NOTE: M 100 100 100 90 70 30 20 A) If a [...]

  • Page 13

    PUMP PURGE NOTE: to protect the pump gears, it is advisable to lubricate the pump prior to purging a lift system. Apply oil through the VACUUM PORT (C). A) SINGLE LINE (GRAVITY FEED SYSTEM) A) Loosen the bleeder valve (A) until oil flows out. Tighten the bleeder valve securely and start burner. B) When bleeding the pump by pressure. 1 ) Loosen the [...]

  • Page 14

    SETTING THE AIR ADJUSTMENT PLATE A) Regulation of the combustion air flow is made by adjustment of the manual AIR ADJUSTMENT PLATE (1) after loosening the FIXING SCREWS (2 &3).The initial setting of the air adjustment plate should be made according to Column 5 in the Burner Set-up Chart. B) The proper number on the manual AIR ADJUSTMENT PLATE ([...]

  • Page 15

    COMBUSTION CHAMBER Follow the instructions furnished by the boiler/furnace manufacturer. Size retrofit application according to the appropriate installation codes (eg. CSA B139 or NFPA #31 ). NON-RETROFIT APPLICATIONS If this burner is being installed in a packaged unit (ie. burner comes with a boiler or furnace), follow the installation and set-up[...]

  • Page 16

    -I1 I 12 11 10 18 20 21 22 32 26 47 33 OPTIONAL 29 m[...]

  • Page 17

    -rl O I o"1 SPARE PARTS LIST NO. CODE 1 3007234 2 3006992 3 3006571 4 3006993 5 3005847 6 3007077 7 3007568 8 3007028 9 3007202 10 3007162 11 3005719 12 3006925 13 3007203 14 3007029 15 3007156 16 3007268 17 3007087 18 3001157 19 3002278 20 3006553 21 3002279 22 3007802 23 3000443 24 3005843 25 3007317 26 3002280 27 3005854 28 3005855 29 30058[...]

  • Page 18

    FOR CANADA PRECAUTIONS AIR FOR COMBUSTION Do not install burner in room with insufficient air for combustion. Be sure there is an adequate air supply for combustion if the boiler/furnace room is enclosed. It may be necessary to create a window to permit sufficient air to enter the boiler/furnace room. The installer must follow local ordinances in t[...]

  • Page 19

    FOR USA PRECAUTIONS AIR FOR COMBUSTION Do not install burner in room with insufficient air for combustion. Be sure there is an adequate air supply for combustion if the boiler/furnace room is enclosed. An opening of at least twice the area of the flue should be available, or one square foot of area for every gallon of firing rate. It is important t[...]

  • Page 20

    Riello Canada Inc. 2165 Meadowpine Boulevard Mississauga, Ontario L5N 6H6 Telephone :905-542-0303 Facsimile :905-542-1525 Toll Free :1-800-387-3898 Riello Corporation of America 35 Pond Park Road Hingham, Massachusetts 02043 Telephone :781-749-8292 Facsimile :781-740-2069 Toll Free : (outside Massachusetts) 1-800-992-7637 TECHNICAL HOT LINE (USA an[...]