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Sears 200.71231 manual

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Table of contents for the manual

  • Page 1

    Sears, Roebuck and Co., Hoffman Est ates, IL 60179 U.S.A. B A TTER Y CHARGER 40/2 Amp Manual 200 Amp ENGINE ST AR TER 00-99-000312/0306 Model No. 200.71230 O WNER’S MANU AL CA UTION: Read all Safety Rules and Operating Instructions, and follow them with each use of this product. ®[...]

  • Page 2

    1 W arranty .................................................................... 1 Important Safety Instructions ................................. 2 P arts .......................................................................... 3 Before Using Y our Batter y Charger ........................ 4 Assembling y our charger .............................[...]

  • Page 3

    2 Help us help you Remember: • Place charger as far away from battery being charged as the charger cables will permit. • Do not expose charger to rain or snow. • Never charge a frozen battery. If battery fluid (electrolyte) becomes frozen, bring battery into a warm area to thaw before you begin charging. • Never allow battery acid to drip o[...]

  • Page 4

    3 Pa r t s This section shows an illustration of your battery charger. Use it to become familiar with where all the parts are located, and what they look like. Replacement Parts List DieHard 71230 Wiring Diagram Item Description Part Number 1. Handle 3599000286 2. Negative (BLK) Cable w/Clamps 3899000396 3. Positive (RED) Cable w/Clamps 3899000410 [...]

  • Page 5

    4 To attach the axle assembly: 1. Remove charger from packing materials and place upside down on a flat surface. Attach mounting foot and secure with the two 1/4-20 thread cutting screws. 2. Hold axle upright on floor or work surface. Then, using a hammer, tap one of the plastic hubs onto the top end of the axle. Be sure to tap the hub on straight.[...]

  • Page 6

    5 3. Place the charger on its side. Place one end of each bracket into slot, then place the axle assem- bly under each bracket. Fasten the other side of the brackets using the two 10-32 screws provided. To attach the handle: Turn the charger right side up onto its foot and wheels. Remove the two top screws from each side of the charger. Align the h[...]

  • Page 7

    6 A TEMPORARY adapter may be used to connect the charger to a two-pole outlet if a properly grounded outlet is not available. Use the adapter ONLY until a properly grounded outlet can be installed by a qualified electrician. MINIMUM RECOMMENDED EXTENSION CORD Length of Cord, in Feet 25 50 100 150 AWG* Size of Cord 18 14 12 10 *AWG=American Wire Gau[...]

  • Page 8

    7 To obtain the best results from your battery charger, you must know how to use it properly. This section tells how to set the controls and how to charge a battery in and out of the vehicle. Using Y our Battery Charger OFF 40A 12V CHARGE 2A 12V CHARGE 200A 12V ENGINE START All the controls for your charger are located on the front of the unit. Fol[...]

  • Page 9

    8 Charging Y our Battery Charging your battery in the vehicle: 1. Arrange the power cord and charging leads carefully in order to avoid damage that could be caused by the hood, door, or moving engine parts. 2. Keep clear of the fan blades, belts, pulleys, and other parts that can cause injury. 3. Check the polarity of the battery posts using the id[...]

  • Page 10

    9 Charging your battery outside the vehicle: 1. Remove the battery from vehicle, making sure to disconnect grounded terminal first with all power turned off to the vehicle. 2. Check the polarity of the battery posts as indicated on the battery case: POSITIVE (POS, P, +) and NEGATIVE (NEG, N, -). NOTE: On top-post batteries, the positive battery ter[...]

  • Page 11

    10 2 AMP 2 - 4 4 - 10 11 - 14 14 -18 18 - 35 18 27 30 33 Calculating charge times • Marine, or deep-cycle batteries are usually rated in Reserve Capacity (RC) . • NR means that the charger setting is NOT RECOM- MENDED. Find your battery’s rating on the chart below and note the charge time given for each charger setting. The times given are fo[...]

  • Page 12

    11 A minimal amount of care can keep your battery charger working properly for years. 1. Clean the clamps each time you are finished charging. Wipe off any battery fluid that may have come in contact with the clamps to prevent corrosion. 2. Coil the input and output cords neatly when storing the charger. The cords can be wrapped around the handle o[...]

  • Page 13

    12 T roubleshooting Performance problems often result from little things that you can fix yourself. Please read through this table for a possible solution if a problem occurs. PROBLEM POSSIBLE CAUSE SOLUTION/REASONS No reading on the Clamps are not making a Check f or poor connections to battery and fr ame. Mak e ammeter . good connection. sure con[...]

  • Page 14

    13 For information about troubleshooting, call toll-free from anywhere in the U.S.A. 7 am to 4:30 pm Central Time Monday through Friday. 1-800-SEARS-64 (1-800-732-7764).[...]