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Sears 113.244501 manual

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Table of contents for the manual

  • Page 1

    i/Save This Manual _'_'' For Future Reference MODEL NO, 113,244501 10-INCH BAND SAW Se;iot ..... Number Model and serial numbers may be found on the back of the saw You should record both modet and serial number in a safe place for future use FOR YOUR SAFETY: READ ALL INSTRUCTIONS CAREFULLY / O-IN©H e assembUy ® operating repair p[...]

  • Page 2

    FULL ONE YEAR WARRANT ON CRAFrSMA. BENCHTOP TOOLS If this Band Saw fails due to a defect in material or workmanship, within one years from the ' date of purchase, RETURN IT TO THE NEAREST SEARS SERVICE CENTER IN THE UNITED STATES, and Sears will repair it, free of charge. If this Band Saw is used for commercial or rental purposes, this warrant[...]

  • Page 3

    If any part is missing, bent, or broken in any way, or any electrical part doesn't work properly, turn the saw off and unplug the saw REPLACE damaged, miss- ing, or failed parts before using the saw again MAINTAIN TOOLS WiTH CARE Keep the saw clean for best and safest performance Follow instructions for lubricating REMOVE ADJUSTING KEYS AND WR[...]

  • Page 4

    Plan the way you will hold the workpiece from start to finish, Do not hand hold pieces so small that your fingers will go under the blade guard Use jigs or fixtures to hold the work and keep your hands away from the blade Avoid awkward operations and hand positions where a sudden slip could cause fingers or hand to move into the blade DON'T OV[...]

  • Page 5

    motor specifications and eRectrBcan requBrements This machine is designed to use, and is equipped with, a 1725 RPM motor It is wired for operation on 120 volts, 60 Hz., alternating current (TOOL MUST NOT BE CONVERTED TO OPERATE ON 230 VOLT).. For replacement motor refer to parts list in this manual. CONNECTING TO POWER SUPPLY OUTLET This machine mu[...]

  • Page 6

    contents POWER TOOL WARRANTY ..................................... 2 SAFETY INSTRUCTIONS FOR BAND SAW .............. 2 GLOSSARY OF TERMS FOR WOODWORKING .... 4 MOTOR SPECIFICATIONS AND ELECTRICAL REQUIREMENTS ............ ............................................. 5 UNPACKING AND CHECKING CONTENTS .......... 6 ASSEMBLY Mounting Band Saw to Workb[...]

  • Page 7

    C ITEM = A B C D TABLE OF LOOSE PARTS QTY. Basic saw assembly ............................ 1 Owners Manual ..................................... 1 Saw Table ........................................... t Loose Parts Bag Containing the following parts: Key Switch ......................................... 1 Wing Nut t/4-20 x 5/8 ......................[...]

  • Page 8

    assembOy An alternate method of mounting is to fasten band saw to a mounting board The board should be of suf- ficient size to avoid tipping el saw while in use Any good grade of plywood or chipboard with a 3/4" mini- mum thickness is recommended, (Thinner chipboard can break ) Once the saw is mounted, securely clamp the board to the workbench[...]

  • Page 9

    INSTALLING THE BLADE I ARNING:Turn off saw, remove switch key and unplug saw before removing or installing blade° I Loosen the upper slide lock knob and position the guide assembly about half way between the table and the frame Tighten the !ock knob 2 Open th_ front cover of the saw by pulling forward on the finger hold located on the left side of[...]

  • Page 10

    7 The upper wheel needs to be placed in its lowest position Locate the tension lock knob on the back of the saw and turn it counterclockwise approximately two turns Lift the tension catch away from the teeth and move it to its lowest position Tension Catch CAUTION: To avoid being scraped, if the blade should suddenly uncoil, wear safety goggles. Ca[...]

  • Page 11

    WARNING: Turn off saw, remove switch key | ] and unplug before making any adjustments° J TRACKING THE BLADE Blade tension must be properly adjusted before tracking the blade. 1 Slowly turn the upper wheel clockwise by hand and watch the blade on the tire If the blade moves away from the center of the tire the tracking will have to be adjusted 2 In[...]

  • Page 12

    NOTE: Letting the blade teeth hit the blade guides while using the band saw will ruin the blade° The set of the teeth and the sharpened edge of the teeth would be damaged Proper adjustment of the upper and lower blade guide assemblies wil! prevent this from happening 5 Adjust the blade guides last Use a 1/8" hex wrench to turn the blade guide[...]

  • Page 13

    7 Locate the bevel indicator and 10-32 x 3/8"long panhead screw in loose parts bag, 8 Usea #2 phillips screwdriver to attach the bevel indicator to the back of the frame, in the small recess below the trunnion, with the 10-32 x 3/8" screw 9 Align the bevel indicator with the "0" degree mark on the trunnion andtighten thescrew IN[...]

  • Page 14

    getting to know your band saw Cover Frame 9 Wrench Holder Tension Catch . Table 2 Upper Slide Lock Knob Tracking Adjustment Set Screw 7 Sawdust Hose Clip Ejection Port 10 On-Off Switch 8 Cover Hinges 1 Blade Guides 5 Tension Lock Knob 4 Beve Scale Bevel indicator NOTE: Cover shown open for clarity 3 Table Lock Knob .................................[...]

  • Page 15

    9 Wrench Holder Keeps 1/8"Hex 'L" Wrench conveniently located forblade guide adjustments 10 ON-OFF SWITCH. The On-Off Switch hasa lock- ing feature THIS FEATURE IS INTENDED TO HELP PREVENT UNAUTHORIZED AND POSSI- BLY HAZARDOUS USE BY CHILDREN AND OTHERS a To turn machine on, insert key into switch NOTE: Key is made of yellow plastic;[...]

  • Page 16

    Basic Saw Operations BEFORE EACH USE: Inspect your saw. DISCONNECT THE SAW To avoid injury from acci- dental starting, unplug the saw, turn the switch off and remove the switch key before changing the setup, opening covers, removing guards, or blade CHECK FOR DAMAGED PARTS. Check for: • alignment of moving paris, • binding of moving parts, • [...]

  • Page 17

    • Noise levels vary widely To avoid possible hear- ing damage, wear ear plugs or muffs when using your saw tot hours at a time • For dusty operations, wear a dust mask along with the safety goggles Inspect your workpiece, Make sure there are no nails or toreign objects in the part of the workpiece to be cut Use extra caution with large, very sm[...]

  • Page 18

    basic band saw operation A band saw is basically a "curve cutting" machine It is also used for straight-line cutting operations such as cross cutting, ripping, mitering, beveling, com- pound cutting, and resawmg It is not capable of doing inside cutting, This band saw is designed to cut wood and wood like products only, For general type s[...]

  • Page 19

    maintenance WARNING: For your own safety, turn switch "OFF", remove switch key and remove plug from power outlet before maintaining or lubricating your band saw. TIRES Pitch and sawdust that accumulates on the tires should be removed with a stiff brush or scraped off with a piece of wood Do not use a sharp knife or any kind of solvent GEN[...]

  • Page 20

    troubleshooting WARNING: For your own safety, turn switch "OFF", remove switch key and remove plug from power outlet before readjusting or aligning your band saw. TROUBLE REMEDY Motor will not run. 1 Blade does not run in the approximate center of the upper wheel. Band Saw slows down when cutting. mm Blades breaking= Saw is noisy when run[...]

  • Page 21

    repair parts FOR 10-INCH BAND SAW 113.244501 Always order by Part Number - Not by Key Number 2 4 4 6 5 NO 1 2 3 4 5 6 7 FIGURE 1 Part No. 820286 ST D601103 817899 STD502502 820279 820281 820284 Description i,in,,ll,,= Guard Blade . Scr Pan HD TY "TT" 10-32 x 3/8 Scr Soc Set 1/2 Dog Pt 1/4-20 x 1/2 " Scr Soc Set 1/4-20 x 114 Support G[...]

  • Page 22

    to 40 32 31 :E FIGURE 2 18 48 FIGURE 3 FOR 10-INCH BAND SAW 113.244501 Always order by Part Number- Not by Key Number 23 45 22 _,..1 23 ., 6 7 . _ _ 10 "_l 24 6 "_" 11 SEE FIGURE 1 46 SEE FIGURE 1 _ 7 _ 12 6 15 14 10 6 11 13 .... 47 9 =m=lm [[...]

  • Page 23

    Key No 1 3 4 5 6 7 8 9 10 11 12 !3 14 15 16 17 18 19 20 21 22 23 24 25 FOR IO-INCH BAND SAW 113.244501 Always order by Part Number- Not by Key Number FIGURE 3 Part 820288 STD541031 STD551131 820269 816087 818146 820266 9-28137 9-26653 817911 817453-2 821725 817943 STD551037 820277 STD541025 STD551225 STD551025 820265 STD522507 STD551210 STD541110 8[...]

  • Page 24

    MODEL NO. The model number of your 10-Inch Band Saw will be found on a plate located on the back of the Band Saw below the motor. When requesting service or ordedng parts, always provide the following Information: ° Product Type * Model Number • Part Number • Part Description 1 For the repair or replacement parts you need Call 7 am - 7 pm, 7 d[...]