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Table of contents for the manual
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Page 1
SAVE THIS MANUAL FOR FUTURE REFERENCE BELT AN D DISC SANDER Serial Numbe[ Model and serial number may be found on the back side of the base. You should record both model and serial number in a safe place for future use. CAUTION: Read GENERAL and ADDITIONAL SAFETY INSTRUCTIONS _arefuily ! BELT A SANDE DISC o assembly • operating • repair parts S[...]
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Page 2
i i i ii•i i iiii SEARS, ROEBUCK AND CO:, 698t731A. Sears Tower. Chicago, IL 60684 general safety instructions for power tools 1. KNOW YOUR POWER TOOL Read and understand the owner's manual and labels affixed to the toot. Learn its application and limitations as welt as the specific potential hazards peculiar to this tool. 2. GROUND ALL TOOL[...]
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Page 3
additionaU safety disc sander instructions for bett and - Safety is a combination of operator common sense and alertness at aft times when the sander is being used. WARNING: FOR YOUR OWN SAFETY, DO NOT ATTEMPT TO OPERATE YOUR BELT AND DISC SANDER UNTIL IT IS COMPLETELY ASSEMBLED AND INSTALLED ACCORDING TO THE INSTRUC- TIONS .... AND UNTIL YOU HAVE [...]
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Page 4
S 12_ Think Safety _ ::_: Safety is a combination of operator common sense and alterness at all times when the sander is in operation. WEAR YOUR The operation of any power tool can result in for- eign objects being thrown into the eyes, which can result in severe eye darnage. Always wear safety goggles (not glasses)complying with ANSI Z87.1 (shown [...]
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Page 5
cations and electricaJ This machine is designed to use, and is equip- ped with, a 3450 RPM motor, it is wired for opera- tion on 110-120 volts, 60 Hz., alternating current. (TOOL MUST NOT BE CONVERTED TO OPER- ATE ON 230 VOLT). For replacement motor refer to parts list in this manual. CONNECTING TO POWER SUPPLY OUTLET This machine must be grounded [...]
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Page 6
IOTOF ELECTRICAL REQUIREM E UNPACKING AND CHECKING ASSEMBLY Mounting Belt and Disc Sander N ......... : 2 ........ _5 MTENTS . :::... 6 To Workbench ............................... 7 Clamping Belt And Disc Sander To Workbench ............................... 7 installing Timing Belt .......................... 8 installing Pulley Cover ..............[...]
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Page 7
assembly MOUNTING BELT AND DISC SANDER TO WORKBENCH If belt and disc sander is to be used in a perma- nent location, it should be fastened securely to a firm supporting surface such as a workbench. If mounting to a workbench, holes should be drilied through supporting surface of the work- bench using dimensions illustrated. ° . Each leg should be [...]
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Page 8
]u Irl 1 2, Place right hand under motor pulley and lift pulley and belt upward. Using left hand, place belt onto top pulley. i i i 3, The motor is spring loaded so proper tension wil! be maintained between belt and pulleys at all times.[...]
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INSTALLING PULLEY COVER 1. Locate the pulley cover and one screw 114-20xl -3/4" 2. Place pulley cover into position shown and fasten with one screw. Do not overtighten. PULLEY COVER INSTALLING SANDING DISC PLATE 1. Locate sanding disc plate, sanding disc, one setscrew 1/4-20xl/4 inch, and a 1f8 inch hex wrench. 2. Just start screw into threade[...]
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Page 10
......... SANDING disc witl =irmly int o position all 1 way SANDING OtSC INSTALLING BACKSTOP t. Locate backstop, hex bolt V4-20xIi2 inch lock- washer, and a 1/4 inch flat washer. 2. Hold backstop into position and fasten with bott and washer as shown Do not overtight: en_ WRENCH BACKSTOP LOCK BOLT INSTALLING TABLE ASSEMBLY 1: Locate table: support-[...]
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Page 11
4. Slide table assembly onto rod. WARNING: TO AVOID TRAPPING THE WORK OR FINGERS BETWEEN THE TABLE AND SAND- ING SURFACE, THE TABLE EDGE SHOULD BE A MAXIMUM OF 1/16-INCH FROM SANDING SUR- FACE. TABLE ASSEMBLY SHOULD BE COM- PLETELY ENGAGED ON ROD. I ROD SET SCaEW , 6. Install and tighten set screw with Alien (Hex) wrench. There is an auxiliary moun[...]
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Page 12
NOTE::,iT_islunit €0me_ :with:::the sanding belt ins:taiied_:_: ::i:ii: _ ..... TENSIONING ANDTRACKING DENTAL: START, I TURNSWITCH ,'OFF"_ AND REMOVE PLUG FROM POWER: SOURCE :OUT-: : LET BEFORE REMOVING OR INSTALLING SANDING BELT. USE ONLY SEARS RECOM- MENDED SANDING BELTS. SEE SEARS CATALOG. Onthe smooth side of the sanding belt you[...]
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Page 13
etting to know your be isc sander WARNING: TO AVOID INJURY FROM ACCI. DENTAL START, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUT. LET BEFORE MAKING ANY ADJUSTMENTS. SANDING DISC SANDING PLATE "l BACKSTOP LOCK BOLT 1 BACKSTOP BELT 2 BELT TABLE LOCKING BOLTS TABLE WORKTABLE ASSEMBLY TABLE SUPPORT ROD PULLEY 9 MOUNTING COVER [...]
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z = ii ,ilii! i i ! iii ! _i! i !i ¸_¸ iii!i!i _ ¸_¸¸_¸¸'_¸ i i} !iiii_ii_iii!!!i!ii_ ¸ ii!i ¸ ili!i!_iiiil _i ¸ i ii!iil ii!!iii!il ¸!_ili_}! _ !ii ii _ i il iil ¸¸; ill ¸ i ili i_i_ i _/_ j !iiii _i i ¸ • ow d sc sander 1. To turn machine "ON:" insert key into switch. NOTE: Key is made. of yellow plastic; locate i[...]
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Page 15
basWc operation BEVEL SANDING The worktable can be tilted from 0 ° bevel sanding. Loosen the table lock tilt the worktable to desired angle Retighten table lock knob. 45 ° for knob and as shown. K_OB . TABLE / SUPPORT ROD Loosen rod locking toggle bolt. Slide table in so the table is no more than 1/16" from the sanding surface. WARNING: TO A[...]
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Page 16
TABLE WHEN IN A: HORIZONTAL a: Loosen the lock:nut usinga 314-inch wrench. b: Place a level on the abrasive belt table and using a 3/44nch wrench, screw the stop bolt in or out until the belt table is level. c. Tighten the lock nut. Arrow shows di=rection of rotation ! J SURFACE SANDING ON THE SANDING BELT Hold the workpiece firmly with both hands,[...]
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Page 17
,_NDING CURVED EDGES !! ! .... CURVED EDGES Always sand inside curves on the idler pulley as shown. WARNING: NEVER ATTEMPT TO SAND THE ENDS OF A WORKPIECE ON THE IDLER PULLEY. APPLY- ING THE END OF THE WORKPIECE TO THE IDLER PULLEY COULD CAUSE IT TO FLY UP AND RESULT IN AN INJURY, Always sand outside curves on the left side of center on the sanding[...]
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Page 18
i, ratio CENTER WORKPIECE LEFT OF CENTE a WARNING: APPLYING THE WORKPIECE TOTHE RIGHT SIDE COULD CAUSSEI IT TO FLYIUP (KICKBACK) WHICH COULD BE HAZARDOUS. Always position the workpiece to the eft of center on sanding disc with disc rotating counter-clockwise: as shown. The table may be tilted for beveled work. L I L II JL_ _ maintenance WARNING: FO[...]
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Page 19
trou le shootin WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE TROUBLE SHOOTING YOUR SANDER. TROUBLE Motor will not run, Machine slows down when :sanding. ,,,,,,,, , i,,i,, Sanding Belt runs off pulleys, Wood burns while sanding. PROBABLE CAUSE 1. Defective On-Off switch. 1, Defective switc[...]
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Page 20
56 53 38 PARTS LIST FOR CRAFTSMAN BELT AND DISC SANDER MODEL NO. 113.226424 66 65 1 68 : : _ 69 60 4 3 2 I 1Green 37 46 45 22 24 !9 !8 17 35 34 33 32 31 3l 18 29 6 7 / 25 5 21 10 37 36[...]
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PARTS LIST FOR CRAFTSM_I BELT AND DISC SANDER MODEL NO. 113.226424 Key Part No. No. t 8t 3914 2 814101 3 813909 STD502502 805642-6 6 813915 7 STD511002 8 813920 9 813913 10 814110 11 813948 12 STD541250 13 813921 t4 814586 15 814069 16 81391 t 17 813919 18 STD551025 19 STD522505 20 813918 21 814111 22 817083 23 814109 24 814108 25 813912 26 8t 39! [...]
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Notes'. 23[...]
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Page 24
SERVICE HOW TO ORDER REPAIR PARTS ELTAND SANDE DISC Now that you have purchased your Belt & Disc Sander should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide all pertinent facts when you call or visit. The model number of your Belt and Disc Sander[...]