Sears 113.206931 manual

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Table of contents for the manual

  • Page 1

    Save This Manual For Future Reference MODEL NO. 113,206801 JOINTER/PLANER ONLY 113.206931 JOINTER/PLANER WITH LEGS AND MOTOR Serial Number Model and serial number may be found on a plate attached to your base. You should record both model and serial number in a safe place for future use. CAUTION: Read GENERAL and ADDITBONAL SAFETY aNSTRUCTIONS care[...]

  • Page 2

    general safety instructions For power fools 1. KNOW YOUR POWER TOOL protectors (plugs or muffs) dt_Hng extended periods of Read and understand the owner's manual and labels operation. affixed to the tool. Learn its application and limitations as well as the specific potential hazards peculiar to this tool. 2. GROUND ALL TOOLS This tool is equi[...]

  • Page 3

    Safety is a combination of operator common sense and alertness at all times when the Jointer*Planer is being used. WARNING: FOR YOUR OWN SAFETY, DO NOT AT- TEMPT TO OPERATE YOUR JOINTER-PLANER UNTIL IT IS COMPLETELY ASSEMBLED AND INSTALLED ACCORDING TO THE INSTRUCTIONS .., AND UNTIL YOU HAVE READ AND UNDERSTOOD THE FOLLOW- ING. PAGE 1. GENERAL SAFE[...]

  • Page 4

    addifionaR safety instruchons for mo nter..planer !3, TO be sure you will make a depth of cut as panned, WHEN USED WITH A 3450 RPM MOTOR NEVER always lower the infeed tab e S ightty beYOnd the SUBSTITUTE OTHER PULLEYS TO NCREASE THIS depth Wanted, then raise the table to the desired d_,pth. SPEED BECAUSE IT COULD BE DANGEROUS. • PROM FREQUENT USE[...]

  • Page 5

    motor specifications and emedrkaR requkernents : This machine is designed to use a 3450 RPM motor only. Do not use any motor that runs faster than 3450 RPM. It is wired for operation on 110-120 volts, 60 Hz.,a/ter- nating current. IT MUST NOT BE CONVERTED TO OPERATE ON 230 VOI.TS, EVEN THOUGH SOME OF THE RECOMMENDED MOTORS ARE DUAL VOLTAGE. THESE C[...]

  • Page 6

    UI and checking contents 1121 Wro=" 1 7/]6_i Wrench Medium Screwdriver 3/41 Wre.ch " " 3/8' Wrench Model 113 206801 Jointer/P aner is shipped complete n one carton but DOES NOT INCLUDE Steel Legs, or motor. Model: 113,206931 JointerlPlaner is shipped complete in one carton but INCLUDES Steei Legs, and Motor. Separate all parts f[...]

  • Page 7

    unpacking and TABLE OF LOOSE PARTS The Following Parts Are included With Model 113.206931 Only Item No, A 8 C D E F G G G H J K K L M N = JL _ , LLUH, H, checking contents Description Qty. Leg .............................. 4 End Stiffener ....................... 2 Side Stiffener ...................... 4 Motor Support ..................... 1 Motor [...]

  • Page 8

    parts, find the following 18 x 3/4 x2 7 Washers; 11/32 ID 7 Hex Jam NUts, 5/16-18 2 Cord Clips 2. Loosen FENCE LOCK KNOB. Tilt fence upward and slide J_ toward the pulley. 3. Position machine on Leg Set and align mounting holes m machine with holes in Leg Set letter coded "'A". Mount with three (3) 5/16-t8 x 2" Long Hex Head Scr[...]

  • Page 9

    iNSTALLING SLIDING GUARD i : 1/2 IN. HEX NUT PARTS NEEDED I Sliding Guard _ 1 Sliding Guard Knob 1 Sliding Guard Rod 2 Sliding Guard Washers (one side of washer is concave) 1 Hex. Nut 1/2 in. _ 13 t Spait toc'kwasher I/2 in. 2 Ext, tooth tockwashers 2 10-32xl/4 Pan Hd. Screws S LI DIt'_'GGUARD 1. Screw nut all the way onto long end o[...]

  • Page 10

    mbb osse i :::shaft _th h_bl fi_,_ with of Sh_t_ ioser'_ rn6tOr CHECK MOTOR ROTATION T_,_ m_ m_,_ rotate COUNTERC{.OCKWiSE whe_ Wewed fr_ PL_LL£Y end_ 1L Piaee motor or_ your workbench or on floor. 2. Stared clear of motor and plug cord into a properly 9rounded outlet (See pa_¢ 5). f_}otice r_tation of pulley, If it is not tutoring COUNTERCL[...]

  • Page 11

    _0_ Loo_mn _k'm two _i_OTOR BASE Ct &MP S{.:R_WS ,,_d moto_ sidewav_ u_-li the nlotOr pu_!ev s ;'H{}r_e{J with the putter (>n _he £_achb_, !2. ir_sta!i V,_¢}t _:iP, d PUSH dow!-_ {:,_ ,{'_otor b:) 8pp!y t_nson 1o _h_ t)_it _nd tqbteu_ r_;ts on rrlo_o_ mouatin 9, boils. NOTE: _t is oqly necessary to a_sply er_ou{lh tension to[...]

  • Page 12

    i! ! FENCE 2 ;E SLIDING GUA RD OUTFEEDTABLE /KNOB INFEED TABLE /, SLIDE 8RACKET , 4 CUTTER GUARD 6 ON-OFF SWITCH 1, DEPTH OF CUT HANDWHEEL. Turning the handwheel counterclockwise will lower the infeed table to maximum depth Of !/8,.in, DEPTH OF CUT HANDWHEEL i ,, i i1,1 INFEED _ DEPTH OF CUT TABLE / /J HANDWHEEL DOWN 2_ FENCE LOCKS AND STOPS.[...]

  • Page 13

    b. Before tightening fence lock knob, hold fence down on outfeed table so it does not rock. c. 90 ° Fence Stop positions fence square to tables. To tilt fence, loosen the two knobs and pull the stop out. Tilt to desired angle and tighten both knobs. d. To set fence at 90 ° to tables, loosen the two knobs, tilt fence so the stop springs back ifito[...]

  • Page 14

    to know your e.: Adjust 45 ° stop in the same manner, NOTE: Tilt scale will not require adjustment if it was adjusted for 90 ° position. HEAD OF SQUARE FENCE / / CUTTER GUARD INFEED TABLE 4. CUTTER GUARD, Provides protection over the cutter head. It must always be in place and function- ing properly. Check the guard to make sure it is functioni[...]

  • Page 15

    • ;i !/:i! !_i ¸:_:_ a, Insert a pencit in space at end of cutterhead to hold cutterguard open, b, Place a straightedge (large square or tong level) on outfeed table, First along one side than along the other, c, Raise infeed table until it touches straightedge. d, Sight between table and straightedge to determine high or low condition of end of[...]

  • Page 16

    e o t m know your loin er planer 2 or 3 turns with 1/2 in.- LEVELING STUDS LOCKSCREWS VIEW LOOKING UP FOR PARTS IDENTIFICATION Turning the LEVELING STUDS witf RAISE or LOWER the infeed table. SCREWING in the studs will RAISE the table .. . UNSCREWING them wil_ LOWER the table. ao With ;a 3/4 in. wrench turn leveling studs until infeed table is pa[...]

  • Page 17

    b, To turn machine on, insert finger under switch lever and pull end of switch out. c. To turn machine OFF... PUSH lever in. Never leave machine unattended until it has come to a complete stop. d. To lock switch in OFF position.., hold switch tN with one hand,. , REMOVE key with other hand. WARNING: FOR YOUR OWN SAFETY, ALWAYS LOCK THE SWITCH "[...]

  • Page 18

    operation F_)r your own safety ALWAYS use the hold downlpush blocks when JOINTING wood that is NAR ROWER than 3"in.. _ .o t when PLANING Wood that is TH I N N E R than 3in. Do not plane, joint or bevel wood shorter than 12 in. Material this short is more difficult to control while being cut. Small pieces of wood can tip over on the tables or i[...]

  • Page 19

    Always feed WITH THE GRAIN whenever possible. If the nature of the workpiece is such that it must be fed AGAINST THE GRAIN, take very light cuts and feed slowly, WITH THE GRAIN AGAINST THE GRAIN USING THE HOLD DOWN!PUSH BLOCKS ALWAYS use the hold down/push blocks when JOINT- ING wood that is NARROWER than 3 in. or planing wood that is thinner than [...]

  • Page 20

    laner operation When planing wood 3/4 in, thick and NARROWER than the hold down/push block, tilt the hold down/push i block so that it ctears the top of the cutterguard while feed ng. Never plane wood that is thinner than 1/2 in .... because it is apt to split or shatter and thus has a greater tenden- cy tO kickbacki BEY ELING Adjust the fence to t[...]

  • Page 21

    i _ :_i_iiii:_:i!ii_i ¸ : _/i:: ' maintenance REPLACING CUTTER BLADES WARNING: FOR YOUR OWN SAFETY. TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE ADJUSTING, MAINTAIN- ING, OR LUBRICATING YOUR JOINTER-PLANER. 1. Remove belt guard, 2. Position fence to right . ,. approximately I/4 beyond cutter blades . . . lock it[...]

  • Page 22

    7. RemOve the six lifter screws, (Two under each blade.} .... : _: : 8. Clean cutterhead, wedges and screws thoroughly w th Craftsman Gum and Pitch Remover. Also remove the oil from new blades. 9,: Replace the six lifter screws and screw them in all the way, but do not tighten. Mark each slot 1, 2, and 3. This wil! help you in setting the blades. 5[...]

  • Page 23

    INSTALLINGCUTTER GUARD SPRING 1. Remove cotter pin from pivot pin in cutter guard and remove guard (located underneath infeed table.) Spring must appear as in sketch from underside of in- feed table, it will not perform properly if installed upside down. INFEED / FLATWASHER <_'- SPRING f suPPORT/ ...... >'"-_ _,I p LATE / _ _[...]

  • Page 24

    The normal when fence is stationed at MAXt "pOsition "A" NEVER ROTATE P .... E EX OStTION B BECAUSE THIS WOULD XERT - CESSIVE TENSION ON :SPRING WHICH COULD WEAKEN OR BREAK IT. gUARD and SPRING. I. With fence in MAXIMUM WIDTH OF CUT position, pass a piece of 1/4 in, thick wood on edge (jointing position) over cutterhead. 2, The guard[...]

  • Page 25

    general maintenance Keep your jointer-pianer clean, Put a carton Or some kind of a container underneath your jointer-planer to catch the chips. The container should reach above the top of the motor. Do not allow pitch to accumulate on the tables, the fence, the cutter guard, the cutter head or the knives, Clean them with Craftsman Gum and Pitch Rem[...]

  • Page 26

    " . i .: i " • • o n trouble shooh g ETY, TURN SWITCH :ROM POWER SOURCE SHOOTING YOUR JOIN- TROUBLE i Motor will not run. 'r :: TROUBLE SHOOTING CHART PROBABLE CAus'E ......... I. Defective On-Off switch. Defective switch cord. Defective switch box receptacle. 2. Motor protector open, (only if your motor isequipped with an o[...]

  • Page 27

    repair parts CRAFTSMAN 6-1/8 iNCH JOINTER-PLANER MODEL No. 113.206801 AND 113.206931 l i't 4 3 FIGURE 1 7 2 FIGURE 1 - LEGS PARTS LIST Key No. 1 2 3 4 5 6 7 8 9 10 Pa_ No. 67033 60314 STD551225 STD541025 67032 62614 62204 67034 STD541250 803835 67035 Description Stiffener, End • *Screw, Truss Hd. 1/4 - 20 x 5/8 • * Lockwasher, 1/4 External[...]

  • Page 28

    eo 47 1 2 SWtTCH BOX ASSEMBLY SEE F_GURE 5 FOR EXPLODED VIEW 4 3 48 48 46 9 11 FIGURE 2 51 50 45 / 43 53 41 42 iNFEED TABLE GURE 3 FOR EXPLODED VIEW FENCE ASSEMBLY SEE FIGURE 4 FOR EXPLODED VIEW 12 11 ]4 13 15 ! - e 39 38 16 36 22 34 25[...]

  • Page 29

    CRAFTSMAN 64/8 INCH JOINTER.PLANER MODEL No. 113.206801 AND 113.206931 FIGURE 2 PARTS LIST Koyl p,. __, NO. 1 {ST05i2505 2 ISTD551225 3 ISTD5510i2 4 {60381 : 6 118437 6 121013 7 167020 8 121622 9 ISTD582062 10 118441 11 }3509 t2 138879 13 I 60345 14 I 62023 15 I ST0503103 16 I STD522505 17 !67008 18 !STD54!O25 t9 iST0304520 20 i30646 i 21 !60252 22[...]

  • Page 30

    MODEL No, 113.206801 AND 113.206931 . 1 / / / FIGURE 3 / / 4 21 22 23 r @ 20 --19 18 FIGURE 3 INFEED TABLE PARTS LIST Key Part Description No. No. 1 STD561210 2 67015 3 67014 4 STD511107 5 STD551210 6 STD551010 7 38779 6 67011 9 67012 10 STD522505 11 STD551025 !2 21812 Pin, Cotter, 1/8 x 1 Guard Table (with Name Plate) Screw Pan Hd. [...]

  • Page 31

    CRAFTSMAN 6-1/8 INCH JOINTER-PLANER MODEL No. 113.206801 AND 113.206931 1 2 3 4 17 16 15 _ 13 6 7 10 11 12 FIGURE 4 F,GURE 4-21013 FENCE ASSEMBLY t Key Part No. No. -- 21013 1 2 t 440 2 21430 3 STD 522512 4 5 6 7 21232 21736 STD 551010 STD510802 102817 Description Fence Assembly Plunger Assembly Pin Assembly, Stop *Screw, Hex Hd., I/4-20 x 1-1/4. K[...]

  • Page 32

    SERVICE MODEL NO. 113.206801 JOINTER/PLANER ONLY 113.206931 JOINTER!PLANER WITH LEGS AND MOTOR HOW TO ORDER REPAIR PARTS 6-1/8 raNCH JOINTER-PLANER Now that you have purchased your jointer-planer, should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide [...]