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Scag Power Equipment GC-STT-CS manual

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Table of contents for the manual

  • Page 1

    MODEL GC-STT-CS THIS MANUAL CONT AINS THE OPERA TING INSTRUCTIONS AND SAFETY INFORMA- TION FOR YOUR SCAG ACCESSOR Y . READ- ING THIS MANUAL WILL PROVIDE YOU WITH MAINTENANCE AND ADJUSTMENT PROCEDURES TO KEEP YOUR ACCESSOR Y PERFORMING T O MAXIMUM EFFICIENCY . THE SPECIFIC MODELS THA T THIS BOOK COVERS ARE CONT AINED ON THE INSIDE COVER. BEFORE OPER[...]

  • Page 2

    F AILURE TO FOLLOW SAFE OPERA TING PRACTICES MA Y RESUL T IN SERIOUS INJURY . * Keep all safety shields in place. * Before performing any maintenance or service, stop the machine and remove the spark plug wire. * If a mechanism becomes clogged, stop the engine and wait for all moving parts to come to a complete halt before cleaning. * Keep hands, f[...]

  • Page 3

    1 1.1 INTRODUCTION This manual has been prepared to provide the information you need to correctly assemble, operate, and maintain this grass catcher. Read it carefully and keep it for future reference. The replacement of any part on this product by other than the manufacturer's authorized replacement part may adversely affect the performance, [...]

  • Page 4

    2 3. When dumping the hopper into a disposal area: A . Disengage the deck drive, apply the parking brake and allow all moving parts to come to a complete stop. B . Pull downward on the hopper door handle to allow the hopper sweeper to remove the material from inside the hopper . See Figure 2-1. C . Once the material has been completely removed from[...]

  • Page 5

    3 3.1 ASSEMBLY INSTRUCTIONS FOR 52" CUTTER DECKS -NOTE- Use the illustrated parts list as a part number reference when following the assembly instructions. 1. Remove all packaging materials. Lay out the mounting hardware and the catcher assembly parts for easy access. Prepare the work area making sure that it is a clean, safe environment. 2. R[...]

  • Page 6

    4 RIGHT SIDE OF 52" CUTTER DECK SHOWN (Note: Some parts not shown for viewing purposes.) BLOWER ASSEMBLY MOUNTING POST PIN CARRIAGE BOLTS CATCH PLATE LOCK WASHERS HEX HEAD BOL T ELASTIC STOP NUTS GC-STT install art 3 HEX HEAD BOL T ELASTIC STOP NUTS AND LOCK WASHERS HAIR PIN DISCHARGE CHUTE OPENING FRONT OF CUTTER DECK REAR OF CUTTER DECK VIEW[...]

  • Page 7

    5 6. Install the blower mounting bracket to the deck using 1/2-13 x 1-1/2" hex head bolts (p/n 04001- 71), 1/2" spring lockwashers (p/n 04030-06), and 1/2-13 elastic stop nuts (p/n 04021-07). See Figure 3-3, Page 3. Do not fully tighten the hardware at this time. 7. Block the right front side on the cutter deck and remove the hang chain. [...]

  • Page 8

    6 WEIGHT SUPPORT BAR BAR CLAMP ELASTIC STOP NUT WEIGHT (5x) LANYARD PIN BOLT 2002 GC-STT Install Art 3-5 18 . Install the weight support bar to the front of the machine by resting it directly on top of the caster support arms and sliding it tight against the frame of the machine. Secure the weight bar to the machine using (2) bar clamps, (4) 3/8-16[...]

  • Page 9

    7 4.1 ASSEMBLY INSTRUCTIONS FOR 61" CUTTER DECKS -NOTE- Use the illustrated parts list as a part number reference when following the assembly instructions. 1. Remove all packaging materials. Lay out the mounting hardware and the catcher assembly parts for easy access. Prepare the work area making sure that it is a clean, safe environment. 2. R[...]

  • Page 10

    8 RIGHT SIDE OF CUTTER DECK SHOWN (Note: Some parts not shown for viewing purposes.) BLOWER ASSEMBLY MOUNTING POST PIN CARRIAGE BOLTS CATCH PLATE LOCK WASHERS ELASTIC STOP NUTS AND LOCK WASHERS HEX HEAD BOL TS ELASTIC STOP NUTS GC-STT install art 3 HAIR PIN P R O P E R L Y S E R V I C E E N G I N E W I T H O I L A N D F U E L . FIGURE 4-3 FIGURE 4-[...]

  • Page 11

    9 6. Install the blower mounting bracket to the deck using 1/2-13 x 1-1/2" hex head bolts (p/n 04001- 71), 1/2" spring lockwashers (p/n 04030-06), and 1/2-13 elastic stop nuts (p/n 04021-07). See Figure 4-3, Page 8. Do not fully tighten the hardware at this time. 7. Install the catch plate (p/n 423297) to the blower assembly using 3/8-16 [...]

  • Page 12

    10 WEIGHT SUPPORT BAR BAR CLAMP ELASTIC STOP NUT WEIGHT (5x) LANYARD PIN BOLT 2002 GC-STT Install Art 3-5 16 . Install the weight support bar to the front of the machine by resting it directly on top of the caster support arms and sliding it tight against the frame of the machine. Secure the weight bar to the machine using (2) bar clamps, (4) 3/8-1[...]

  • Page 13

    11 5.1 ASSEMBLY INSTRUCTIONS FOR 72" CUTTER DECKS -NOTE- Use the illustrated parts list as a part number reference when following the assembly instructions. 1. Remove all packaging materials. Lay out the mounting hardware and the catcher assembly parts for easy access. Prepare the work area making sure that it is a clean, safe environment. 2. [...]

  • Page 14

    12 P R O P E R L Y S E R V I C E E N G I N E W I T H O I L A N D F U E L . BLOWER ASSEMBLY MOUNTING POST PIN CARRIAGE BOLTS CATCH PLATE LOCK WASHERS ELASTIC STOP NUTS AND LOCK WASHERS HEX HEAD BOL TS ELASTIC STOP NUTS GC-STT install art 3 HAIR PIN RIGHT SIDE OF CUTTER DECK SHOWN (Note: Some parts not shown for viewing purposes.) FIGURE 5-3[...]

  • Page 15

    13 6. Install the blower mounting bracket to the deck using 1/2-13 x 1-1/2" hex head bolts (p/n 04001- 71), 1/2" spring lockwashers (p/n 04030-06), and 1/2-13 elastic stop nuts (p/n 04021-07). See Figure 5-3, Page 12. Do not fully tighten the hardware at this time. 7. Install the new belt cover from the cutter deck to the blower mounting [...]

  • Page 16

    14 WEIGHT SUPPORT BAR BAR CLAMP ELASTIC STOP NUT WEIGHT (5x) LANYARD PIN BOLT 2002 GC-STT Install Art 3-5 17 . Install the weight support bar to the front of the machine by resting it directly on top of the caster support arms and sliding it tight against the frame of the machine. Secure the weight bar to the machine using (2) bar clamps, (4) 3/8-1[...]

  • Page 17

    15 FIGURE 5-6 Liquid Cooled Only Note: Illustration is for reference only. Some parts have been removed for visual purposes and may vary depending on model. Hopper Assembly F rame Item # P ar t # Description 1 04001-19 Bolt, He x Head 3/8-16 x 1" 2 04021-09 Nut, Elastic Stop 3/8-16 3 04066-03 Quick Pin 4 423670 Spacer , Hitch 5 451512 Hitch Br[...]

  • Page 18

    16 1. Prepare the work area making sure that it is a clean, safe environment. 2. Remove the rubber strap holding the adapter to the blower assembly. See Figure 5-1. 3. Remove the belt from the spindle pulley. 4. Remove the pin holding the blower assembly to the mounting bracket on the cutter deck and remove the blower assembly. See Figure 5-1. 5. R[...]

  • Page 19

    17 Notes[...]

  • Page 20

    18 GC-STT BLO WER HOUSING ASSEMBL Y W A R N IN G INSTALL BEL T COVER BEFORE OPERATING M ACHINE R E A D O P E R A T O R ' S M A N U A L 390STT0200A 1 2 3 3 45 47 45 4 5 6 7 8 9 9 10 10 11 11 12 12 13 14 14 14 14 15 15 16 17 18 19 20 21 22 23 24 24 25 26 27 27 27 28 30 31 31 32 33 34 35 35 36 36 37 38 39 40 41 41 42 43 44 10 46 34 29 R O T A T I[...]

  • Page 21

    19 GC-STT BLO WER HOUSING ASSEMBL Y Ref. Pa r t No . Number Description 1 04067-07 Pin, Ring 2-1/4" Long 2 481547 Lanyard, Deck Height Pin 3 04019-02 Nut, Serr . Flange 1/4-20 4 04001-59 Bolt, Hex Head 1/4-20 x 1-1/4" 5 04001-01 Bolt, Hex Head 1/4-20 x 3/4" 6 423298 Belt Cov er , Rear 7 481428 Grip, Blower Lever 8 482300 Cap, Square [...]

  • Page 22

    20 GC-STT BLO WER MOUNTING COMPONENTS 1 2 3 4 5 6 6 7 8 9 10 10 11 12 13 14 15 15 19 20 21 16 17 18 390STT0203 RIGHT SIDE OF 61" CUTTER DECK SHOWN Note: Parts for 52"cutter deck may vary slightly from illustration. Some parts not shown for viewing purposes. UNDER SIDE OF CUTTER DECK SHOWN 22 23 24 31 25 26 25 26 32 27 27 28 28 28 29 29 30[...]

  • Page 23

    21 GC-STT BLO WER MOUNTING COMPONENTS Ref. Part No. Number Description 1 482406 Belt Cov er , GC-STT - 52" 482378 B e lt C ov e r , GC-STT - 61" & 72" 2 04029-04 Wingnut, Plastic 3/8 Small 3 482300 C ap , Square Vinyl 4 04021-08 Nut, Elastic Stop 1/4-20 5 461419 Adapter , Blow er GC-STT 6 04040-14 Flatwasher , 1/4-.312 x .750 x .[...]

  • Page 24

    22 GC-STT -CS HOPPER COMPONENTS A A B B C C CSHOPPEREXPLODE2-STT 1 16 45 15 14 45 43 56 55 6 17 41 50 5 4 3 49 31 51 11 40 58 59 25 12 8 9 34 49 50 24 34 29 42 27 48 38 53 10 33 61 60 37 19 36 20 4 9 33 21 57 38 32 35 46 37 49 49 46 60 49 61 28 59 58 49 46 46 37 13 30 22 44 23 32 33 35 60 37 61 38 53 20 49 49 49 49 45 49 49 21 19 29 49 25 36 38 59 [...]

  • Page 25

    23 GC-STT -CS HOPPER COMPONENTS Ref. Pa r t No . Number Description 1 461627 Hopper , GC-STT -CS 2 482732 Door , GC-CS 3 461626 Sweeper Weldment, GC-CS 4 482777 Pad, Rubber 5 04090-02 P op Ri v et, 3/16 x .652 6 423834 Plate, Stiffener 7 423831 Suppor t F rame, Hopper 8 423849 Hinge Bracket, L.H. 9 423850 Hinge Bracket, R.H. 10 423858 Bracket, Hopp[...]

  • Page 26

    24 GC-STT DECALS 481039 482275 482733 482293[...]

  • Page 27

    LIMITED W ARRANTY- COMMERCIAL A CCESSOR Y Any part of the Scag commercial accessory manufactured by Scag and found, in the reasonable judgment of Scag, to be defective in material or workmanship, will be repaired or replaced by an Authorized Scag Service Dealer without charge for parts and labor. The Scag accessory, including any defective part, mu[...]

  • Page 28

    P ART NO. 03140 PRINTED 8-2003 PRINTED IN USA © 2003 SCAG POWER EQUIPMENT DIVISION OF MET ALCRAFT OF MA YVILLE, INC www .scag.com[...]