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Scag Power Equipment GC-STT manual

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Table of contents for the manual

  • Page 1

    MODEL GC-STT THIS MANUAL CONT AINS THE OPERA TING INSTRUCTIONS AND SAFETY INFORMA- TION FOR YOUR SCAG ACCESSOR Y . READ- ING THIS MANUAL WILL PROVIDE YOU WITH MAINTENANCE AND ADJUSTMENT PROCEDURES TO KEEP YOUR ACCESSOR Y PERFORMING T O MAXIMUM EFFICIENCY . THE SPECIFIC MODELS THA T THIS BOOK COVERS ARE CONT AINED ON THE INSIDE COVER. BEFORE OPERA T[...]

  • Page 2

    F AILURE TO FOLLOW SAFE OPERA TING PRACTICES MA Y RESUL T IN SERIOUS INJUR Y . * Keep all safety shields in place. * Before performing any maintenance or service, stop the machine and remove the spark plug wire. * If a mechanism becomes clogged, stop the engine and wait for all moving parts to come to a complete halt before cleaning. * Keep hands, [...]

  • Page 3

    1 1.1 INTRODUCTION This manual has been prepared to provide the information you need to correctly assemble, operate, and maintain this grass catcher. Read it carefully and keep it for future reference. The replacement of any part on this product by other than the manufacturer's authorized replacement part may adversely affect the performance, [...]

  • Page 4

    2 3.1 ASSEMBLY INSTRUCTIONS FOR 52" CUTTER DECKS -NOTE- Use the illustrated parts list as a part number reference when following the assembly instructions. 1. Remove all packaging materials. Lay out the mounting hardware and the catcher assembly parts for easy access. Prepare the work area making sure that it is a clean, safe environment. 2. R[...]

  • Page 5

    3 DISCHARGE CHUTE OPENING FRONT OF CUTTER DECK REAR OF CUTTER DECK VIEW FROM RIGHT SIDE OF CUTTER DECK Figure 2-52"GC-STT install art CUTTER DECK BELL CRANK LIFT LINK SPACER SPACER NUT NUT WASHER BOLT, 3/8-16 x 1-1/2" BOLT, 3/8-16 x 1-1/4" P R O P E R L Y S E R V I C E E N G I N E W I T H O I L A N D F U E L . FIGURE 3-3 FIGURE 3-4 R[...]

  • Page 6

    4 6. Install the blower mounting bracket to the deck using 1/2-13 x 1-1/2" hex head bolts (p/n 04001- 71), 1/2" spring lockwashers (p/n 04030-06), and 1/2-13 elastic stop nuts (p/n 04021-07). See Figure 3-3, Page 3. Do not fully tighten the hardware at this time. 7. Block the right front side on the cutter deck and remove the hang chain. [...]

  • Page 7

    5 19 . Install the hose from the blower assembly to the hopper hood. Secure using the 8-1/2" clamps. WEIGHT SUPPORT BAR BAR CLAMP ELASTIC STOP NUT WEIGHT (5x) LANYARD PIN BOLT 2002 GC-STT Install Art 3-5 -NOTE- When installing this catcher on machines equipped with an air cooled engine the discharge hose should be shortened to 56" in leng[...]

  • Page 8

    6 4.1 ASSEMBLY INSTRUCTIONS FOR 61" CUTTER DECKS -NOTE- Use the illustrated parts list as a part number reference when following the assembly instructions. 1. Remove all packaging materials. Lay out the mounting hardware and the catcher assembly parts for easy access. Prepare the work area making sure that it is a clean, safe environment. 2. R[...]

  • Page 9

    7 P R O P E R L Y S E R V I C E E N G I N E W I T H O I L A N D F U E L . FIGURE 4-3 FIGURE 4-4 DISCHARGE CHUTE OPENING FRONT OF CUTTER DECK REAR OF CUTTER DECK VIEW FROM RIGHT SIDE OF CUTTER DECK Figure 2-61"GC-STT install art RIGHT SIDE OF CUTTER DECK SHOWN (Note: Some parts not shown for viewing purposes.) BLOWER ASSEMBLY MOUNTING POST PIN [...]

  • Page 10

    8 6. Install the blower mounting bracket to the deck using 1/2-13 x 1-1/2" hex head bolts (p/n 04001- 71), 1/2" spring lockwashers (p/n 04030-06), and 1/2-13 elastic stop nuts (p/n 04021-07). See Figure 4-3, Page 7. Do not fully tighten the hardware at this time. 7. Install the catch plate (p/n 423297) to the blower assembly using 3/8-16 [...]

  • Page 11

    9 WEIGHT SUPPORT BAR BAR CLAMP ELASTIC STOP NUT WEIGHT (5x) LANYARD PIN BOLT 2002 GC-STT Install Art 3-5 FIGURE 4-6 21 . Install the weight assemblies to the weight support bar and secure them to the bar using the 1/2"x 6-1/4" pin and lanyard. See Figure 4-6. 22. Operate and test. 20 . Install the weight support bar to the front of the ma[...]

  • Page 12

    10 3. When installing this grass catcher on a machine with a serial number below 8619999, you will need to remove the discharge baffle from the bottom of the cutter deck. See Figure 5-2. Replace the discharge baffle with the new baffle provided with this grass catcher. Secure using the following hardware: (1) 04001-12 Hex Head Bolt 5/16-18 x 1-3/4&[...]

  • Page 13

    11 BLOWER ASSEMBLY MOUNTING POST PIN CARRIAGE BOLTS CATCH PLATE LOCK WASHERS ELASTIC STOP NUTS AND LOCK WASHERS HEX HEAD BOL TS ELASTIC STOP NUTS GC-STT install art 3 HAIR PIN RIGHT SIDE OF CUTTER DECK SHOWN (Note: Some parts not shown for viewing purposes.) FIGURE 5-3[...]

  • Page 14

    12 13 . Install the hopper mounting brackets (p/n 451512 & p/n 451595) to the outside of the frame on the rear of the machine using 3/8-16 x 1" hex head bolts (p/n 04001-19) and 3/8-16 elastic stop nuts (p/n 04021-09). See Figure 5-6, Page 13. 14 . Install the catcher support bracket onto the rear of the machine and secure with 5/16-18 x 1[...]

  • Page 15

    13 FIGURE 5-6 1 1 2 3 3 3 3 3 4 4 4 4 5 5 4 4 Item # P ar t # Description 1 04001-46 Bolt, He x Head 3/8-16 x 2-1/4" 2 04001-19 Bolt, He x Head 3/8-16 x 1" 3 04021-09 Nut, Elastic Stop 3/8-16 4 04030-04 Lockw asher , 3/8 Spr ing 5 04041-07 Flatwasher , 3/8-.391 x .938 x .105 6 04066-03 Quick Pin 7 423670 Spacer , Hitch 8 451512 Hitch Brac[...]

  • Page 16

    14 1. Prepare the work area making sure that it is a clean, safe environment. 2. Remove the bag assemblies from the grass catcher. 3. Remove the rubber strap holding the adapter to the blower assembly. See Figure 6-1. 4. Remove the belt from the spindle pulley. 4. Remove the pin holding the blower assembly to the mounting bracket on the cutter deck[...]

  • Page 17

    15 NOTES[...]

  • Page 18

    16 GC-STT BLO WER HOUSING ASSEMBL Y W A R N IN G INSTALL BEL T COVER BEFORE OPERATING M ACHINE R E A D O P E R A T O R ' S M A N U A L 390STT0200A 1 2 3 3 45 47 45 4 5 6 7 8 9 9 10 10 11 11 12 12 13 14 14 14 14 15 15 16 17 18 19 20 21 22 23 24 24 25 26 27 27 27 28 30 31 31 32 33 34 35 35 36 36 37 38 39 40 41 41 42 43 44 10 46 34 29 R O T A T I[...]

  • Page 19

    17 GC-STT BLO WER HOUSING ASSEMBL Y Ref. P a r t No . Number Description 1 04067-07 Pin, Ring 2-1/4" Long 2 481547 Lanyard, Deck Height Pin 3 04019-02 Nut, Serr . Flange 1/4-20 4 04001-59 Bolt, Hex Head 1/4-20 x 1-1/4" 5 04001-01 Bolt, Hex Head 1/4-20 x 3/4" 6 423298 Belt Cov er , Rear 7 481428 Grip, Blower Lever 8 482300 Cap, Square[...]

  • Page 20

    18 GC-STT BLO WER MOUNTING COMPONENTS 1 2 3 4 5 6 6 7 8 9 10 10 11 12 13 14 15 15 19 20 21 16 17 18 390STT0203 RIGHT SIDE OF 61" CUTTER DECK SHOWN Note: Parts for 52"cutter deck may vary slightly from illustration. Some parts not shown for viewing purposes. UNDER SIDE OF CUTTER DECK SHOWN 22 23 24 31 25 26 25 26 32 27 27 28 28 28 29 29 30[...]

  • Page 21

    19 GC-STT BLO WER MOUNTING COMPONENTS Ref. Part No. Number Description 1 482406 Belt Cov er , GC-STT - 52" 482378 B e lt C ov e r , GC-STT - 61" & 72" 2 04029-04 Wingnut, Plastic 3/8 Small 3 482300 C ap , Square Vinyl 4 04021-08 Nut, Elastic Stop 1/4-20 5 461419 Adapter , Blow er GC-STT 6 04040-14 Flatwasher , 1/4-.312 x .750 x .[...]

  • Page 22

    20 GC-STT BUCKET SUPPORT COMPONENTS 1 2 3 4 4 6 8 5 5 9 9 9 9 5 11 5 16 16 16 16 16 16 18 18 13 13 19 20 14 21 21 22 23 23 24 31 11 5 32 33 33 26 27 28 29 30 32 3 41 42 40 49 9 48 47 46 13 45 4 25 4 5 5 9 9 9 9 9 5 5 34 34 34 34 34 34 31 40 43 44 51 34 11 39 11 11 36 38 35 36 52 53 FRAME 9 37 50 50 37 10 17 12 15[...]

  • Page 23

    21 GC-STT BUCKET SUPPORT COMPONENTS R e f . Part No . Number Description 1 423302 Screen, Catcher Hood 2 04090-02 P op Riv et, 3/16 x .652 3 04041-19 Flatwasher , 3/16-.196 x .469 x .048 4 04001-32 Bolt, Hex Head 3/8-16 x 1-1/4" 5 04041-07 Flatwasher , 3/8-.391 x .938 x .105 6 461408 Hood Assembly , GC-STT (includes item 1and items 2 & 4 o[...]

  • Page 24

    22 1 2 3 4 5 6 7 8 9 10 11 12 13 390STT0201 GC-STT B A G SUPPORT BRA CKET AND SEAL[...]

  • Page 25

    23 GC-STT B A G SUPPORT BRA CKET AND SEAL Ref. Part No. Number Description -NOTE- Some of the hardware is common hardware and you may purchase it locally. Be sure that all bolts purchased locally are a grade 5. 1 04090-02 P op Riv et, 3/16 x .652 2 482321 Seal, Hood 3 04021-02 Lock Nut, 1/4-20 Center Lock 4 423312 Retainer , Seal 5 04003-02 Bolt, C[...]

  • Page 26

    24 GC-STT DECALS 481039 482275 481327 482293[...]

  • Page 27

    25 NOTES[...]

  • Page 28

    LIMITED W ARRANTY- COMMERCIAL A CCESSOR Y Any part of the Scag commercial accessory manufactured by Scag and found, in the reasonable judgment of Scag, to be defective in material or workmanship, will be repaired or replaced by an Authorized Scag Service Dealer without charge for parts and labor. The Scag accessory, including any defective part, mu[...]

  • Page 29

    P ART NO. 03138 PRINTED 8-2003 PRINTED IN USA © 2003 SCAG POWER EQUIPMENT DIVISION OF MET ALCRAFT OF MA YVILLE, INC WWW .SCAG .COM[...]