Sanyo SAP-K18AP manual

INSTRUCTION MANUAL FIRST MADE FOR SAP-KC9,12,18,25,30AP MATERIAL OR MODEL *PAPER-JO DIMENSION OR MAKER WOODFREE 80gm COLOR BLACK Print E Z I S 4 A E T O N APPROVALS N.Yamazaki 2010/Feb /1 CHECK Tai C.S DESIGN Tai C S O N . R S N O I S I V E R E T A D S L A V O R P P A DRAWN REMARKS: PART CODE SAMS ONLY 85S-6-4181-007-00-0 PART NAME EXPLANATORY BOOK[...]

Pub . OI-85S64181007000 © SANY O 2010 SANYO Electric Co., Ltd. Save These Instructions! INSTR UCTION MANU AL Split System Air Conditioner COOL / DRY MODEL SAP-K9AP H A 1 - P H A 2 1 K - P A S INDOOOR UNIT OUTDOOR UNIT SAP-C9AP SAP-K18AP SAP-C18AP SAP-K25AP SAP-C25AP SAP-K30AP SAP-C30AP SAP-K12AP SAP-C12AP[...]

1 I ns t ru c ti o n M an u a l F ea t ur e s Features This air conditioner is equipped with cooling and drying functions. Details on these functions are provided below; refer to these descriptions when using the air conditioner. 24-hour Clock with ON/OFF Program Timer The remote control unit allows you to set a wide variety of timer-based operatio[...]

C o n t e n t s A l e r t S y m b o l s The follo wing symbols used in this manual, alert y ou to potentially dang erous conditions t o users, service personnel Thank you f or choosing SANY O air conditioner , please read this instruction manual carefully bef ore operating the unit and keep it carefully f or consultation. This symbol stands for the[...]

1. NOTICES FOR OPERATION 3 T h e w r o n g r e p a i r w i l l l e a d t o a n e l e c t r i c s h o c k o r f i r e , s o y o u s h o u l d c o n t a c t t h e S A N Y O s e r v i c e c e n t e r f o r r e p a i r . S e l e c t t h e m o s t a p p r o p ri a t e t e m p e r a t u r e . I t c a n h e l p t o p r e c l u d e t h e e l e c t r i c i [...]

4 1. NOTICES FOR OPERATION Do not blow the wind to animals and plants directly. It can cause a bad influence to them. Adjusting the airflow direction correctly. a) Horizontal: The horizontal airflow can be adjusted by moving the louver with your hand to the left or right. b) Vertical: The vetical air flow can be adjusted by moving the flap with the[...]

2. NOTICES FOR USER 5 Principle: Air conditioner absorbs heat in the room and transmit to outdoor and discharged, so that indoor ambient temperature decreased. It's cooling capacity will decrease by the increase of outdoor ambient temper ature. Anti-freezing Function: If the units is running in COOL mode and in low temperature , there will be [...]

3. NAMES AND FUCTIONS OF EACH PART 6 Indoor Unit Outdoor Unit ： Cool ： Dry ： Fan ： Set temp. ： Run The pattern in displayer: Back side of part (4) S/n P art Name ( 1 ) P ow e r cable ( 2 ) Re mot e c ontro l (3 ) F ront Panel ( 4 ) Fil t er ( 5 ) G uide Louver ( 6 ) Receiver ( 7 ) I n dica tor C oo l D r y Fa n Ru n S et Temp. ( 8 ) W a l[...]

7 4. OPERATION OF WIRELESS REMOTE CONTROL UNIT . 4.1 Remote Control Unit (Display) Displayed when transmitting data (1) Operation mode COOL .......................... DR Y. .. .. ... .. .................... (2) Fan speed Automatic operation ..... HIGH ............................ MID............................... LOW ............................ ([...]

4. OPERATION OF WIRELESS REMOTE CONTROL UNIT 8 When you press the buttons on the remote control unit, the mark appears in the display to transmit the setting changes to the receiver in the air conditioner. Information on the operating conditions is displayed while the remote control unit is switched on. If the unit is turned off, only CLOCK and TEM[...]

9 . Press to begin or stop indoor fan from blowing indoor components to dry. This function applicable to “COOL” & “DRY” mode only. In “AUTO” & “FAN”, “BLOW” function can not be set up and there is no “BLOW” displaying. Press this button will turn ON / OFF the display of indicator light. TEMP button BLOW button SLEEP [...]

10 4.3 Using the General Operation Press the setting buttons as described below and change the settings as desired. T o STOP the air conditioner , press the ON/OFF operation button again. STEP 2 STEP 1 STEP 4 STEP 5 STEP 3 STEP 1 STEP 3 STEP 4 STEP 5 To start the air conditioner , press the ON/OFF operation button. Press the TEMP . setting buttons [...]

11 . 4.4.1TIMER ON mode (Example) After the length of time set for TIMER ON elapses, the unit begins operating. The display depicted at left indicates that the air conditioner will begin operating in 10 hours. Setting procedure: STEP 1 STEP 2 STEP 3 Press the “ON/OFF” button and press “MODE” button to set the desired operation mode. (See ?[...]

12 4.5 Using the SLEEP Operation SLEEP Mode is used for saving energy. Press the SLEEP button while operation. The mark appears in the display. To release the SLEEP function, press the SLEEP button again. When the SLEEP mode is selected, the air conditioner automatically rases the temperature setting 1 °C when 60 minutes have passed after the sele[...]

13 During “COOL” mode, if start this function, the unit will run at super-high fan speed to cool quickly so that the ambient temp. approachs the preset temp. as soon as possible. How it works? It's a special selective button for the users , who are not accustomed to the light at sleeping. Setting “OFF ” the displayer indicator light Ho[...]

14 . When using the remote control unit, always point the unit’s transmitter head directly at the air conditioner’s receiver. (Fig. 3) (Indoor unit) Air conditioner Remote control unit Fig. 3 1. Slightly to press the place with , along the arrowhead direction to push the back cover of wireless remote control. (Fig. 1) 2. Take out the old batter[...]

15 1. For safety, be sure to turn the air conditioner off and also disconnect the power before cleaning. Or it may cause electric shock. 2. Never sprinkle water on the indoor unit and the outdoor unit for cleaning because it can cause an electric shock. 3. Volatile liquid (e.g. thinner or gasoline) will damage the air conditioner. (So wipe the unit[...]

16 . 5.4 Maintain After Use 1. Turn main power off. 2. Clean the filter, indoor and outdoor units' bodies. 3. Clear dust and obstructions from the outdoor unit. 4. Repaint the rubiginous place on the outdoor unit to prevent it from spreading. 1. Be sure that nothing obstructs the air outlet and intake vents. (Fig.10) 2. Check that whether grou[...]

17 Don't attempt to repair the air conditioner by yourself, it can cause an electric shock or fire. Please check the following items before asking for repair, it can save your time and money. CAUTION g n i t o o h s e l b u o r T n o n e m o n e h P Dot not operate immediately when the air conditioner is restarted. Once the air conditioner be [...]

18 . g n i t o o h s e l b u o r T n o n e m o n e h P The unit can not operate . • Has the pow er been shut down? • Is the pow er plug loosed? • Is v oltage too high or too low? (tested by prof essional) • H a s th e T IM ER O N f u n c ti on b e e n w e l l op er at e d ? Cooling(Heating) efficiency is not good. • Is temperature setting[...]

19 7. NOTICES FOR INSTALLATION 1. The unit installation work must be done by qualified personnel according to the local rules and this manual. 2. Before install, please contact with local authorized maintenance center. If the unit is not installed by the authorized maintenance center, the malfunction may not solved, due to discommodious contacts. 3[...]

20 7.4 Safety Requirements f or Electric Appliances 7.5 Ear thing Requirements 7.3 Outdoor Unit Installation Position Selection (Continued) 7.6 Others 6. Make sure that the outdoor unit installation dimension should accord with installation dimension diagram, conv enient f or maintenance, repair . ( See Pg.21) 7. The height diff erence of connectin[...]

21 8. INSTALLATION DIENSION DIAGRAM Space to the wall Space to the ceiling Space to the wall Space to the wall Air outlet side Space to the floor 15cm Above Space to the obstruction Air outlet side Space to the wall Air inlet side • The dimensions of the space necessary for correct installation of the appliance including the minimum permissible d[...]

9. INSTALL INDOOR UNIT 22 NOTE 1. Drainage hose must be placed at downward slant downward slant for smooth drainage. 2. Do not wrench, bend or heave the drainage hose or flood its end by water. (Fig.14) 3. The prolonged drainage hose should be covered by heat insulation material when through indoor. 9.1 Install the Rear Panel 9.2 Install the Piping[...]

23 Fig.16 (K18AP, K25AP) Wiring Cover Power Supply Wire (Fixed in unit 1.8m) Power connection wire to outdoor unit (Factory supplied 5m) 5. Re-assemble the clamp and wiring cover. 6. Re-cover the surface panel. NOTE General Precautions on Wirings 9.4.1 Wiring Instructions 1. Before wiring, confirm the rated voltage of the unit as shown in nameplate[...]

24 9.4.2 Wire Length and Diameter • Be sure to connect the power supply line to the indoor unit as shown in the wiring diagram. • Be sure to comply with local codes on running the wire from the indoor unit to the outdoor unit (size of wire and wiring method, etc.). • Each wire must be firmly connected. • No wire should be allowed to touch r[...]

25 For tubing, choose either the left side or right side direction. 1. When routing the piping and wiring from the left or right side of indoor unit, cut off the tailing from the chassis in necessary. (As shown in Fig 20) • Cut off the tailings 1 when routing the wiring only. • Cut of the tailings 1 and tailings 2 when routing both the wiring a[...]

10. INSTALL OUTDOOR UNIT 26 10.1 Wiring Instructions for the Outdoor Unit 1. C9AP, C12AP, C18AP, C25AP Disassemble the handle on the outdoor unit right side plate. (Screw x 1pc) C30AP Disassemble the front side plate on the outdoor front side. (Screw x 3pcs) 2. Take off wire clamp, connect and fix power connect cord to terminal of line bank. Connec[...]

27 10.2 Refrigerant Tubing 10.2.1 Use of The Flaring Method Many of the conventional split system air conditioners employ the flaring method to connect refrigerant tubes which run between indoor and outdoor units. In this method, the copper tubes are flared at each end and connected with flares nuts. 10.2.2 Flaring Procedure With A Flare Tool • C[...]

28 10.2.4 Connecting Tubing between Indoor and Outdoor Units • Tightly connect the indoor side refrigerant tubing extended from the wall with the outdoor side tubing. (Fig. 30) • To fasten the flare nuts, apply specified torque as table 2: Table 2 10.2.5 Insulation of Refrigerant Tubing To prevent heat loss and wet floors due to drippingof cond[...]

29 NOTE Air and moisture remaining in the refrigerant system have undersirable effects as indicated below. Therefore, they must be purged completely. • Pressure in the system rises • Operating current rises • Cooling (or heating) efficiency drops • Moisture in the air may freeze and block capillary tubing. • Water may lead to corrosion of[...]

30 10.3 Air Purging - (Continued) 5. With the vacuum pump still running, close the "Low" knob of the manifold valve. Then stop the vacuum pump. 6. With the accessory hex wrench, turn the valve stem on the narrow tube service valve counter-clockwise by 90 degrees (1/4 turn) for 10 seconds, and then turn the stem clockwise to close it again[...]

31 10.4 Tubing Length Install unit within the maximum elevation different (H) above or below the outdoor unit and within a tatal tubing length (L) from the outdoor unit as detailed showed in Table 4 and Fig.37. INDOOR UNIT Tubing length (L) OUTDOOR UNIT Elevation difference (H) Fig. 37 10.5 Accessories Table 5 listed the accessories supplied with t[...]

32 Fig. 40 Narrow tube Hex wrench Wide tube Valve Cap Vacuum hose to manifold valve Fig. 39 Hi Lo Indoor unit Outdoor unit Manifold valve Pressure gauge 11.1 What is Pump Down? Pump down means collecting all refrigerant gas in system back into the outdoor unit without losing any of gas. Pump down is used when the unit is to be moved or before servi[...]

33 12. CHECK AFTER INSTALLATION AND TEST RUN 12.1 Check After Installation Check the items listed in below table after installation of air conditioner. 12.2 Test Operation 12.2.1 Before Test Operation • Do not switch on power before installation is finished completely • Electric wiring must be connected correctly and securely. • Cut-off valve[...]

34 13.1 What is self diagnosis function? When the problem detected in the air conditioner, the operation stops and LED indicator lamps on the indoor unit will display the error code (Fig. 42). Kindly refer Table 6a,b for the meanings of error code and indications for each models. I ns t al l at i on Se r v ic e 13. SELF DIAGNOSIS FUNCTION Fig. 42 T[...]

SANYO Electric Co.,Ltd[...]