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Samson 3222/5724 manual

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Table of contents for the manual

  • Page 1

    Electric Control Valves/ Controller with Electric Actuator Ty pe 3222/ 5724, T yp e 3222/5725 a nd Ty pe 3222/5757 Mounting and Operating Instructions EB 5766 EN Ed it i on J u ly 2008 Type 3222/5725 Globe Valve mounted on Controller with Electric Actuator Type 3222/5757 Globe Valve mounted on Controller with Electric Actuator[...]

  • Page 2

    Contents Page 1 Design and principle of operation . . . . . . . . . . . . . . . . . . . 4 1.1 Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.2 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.1 Mounting position .[...]

  • Page 3

    EB 5766 EN 3 General safety instructions General safety instructions 4 The control valves may only be mounted, started up or serviced by fully trained and qualified personnel, observing the accepted industry codes and practices. Make sure employees or third persons are not exposed to any danger. All safety instructions and warnings in these mountin[...]

  • Page 4

    1 Design and principle of operation The control valves consist of a single-seated Type 3222 Globe Valve and either a Type 5757, Type 5757-7 or Type 5724 Controller with Electric Actuator or a Type 5725 Controller with Electric Actuator with safety function. The process medium flows through the globe valve in the direction indicated by the arrow on [...]

  • Page 5

    EB 5766 EN 5 Design and principle of operation Type 3222/5724 Special version for temperatures up to 200 °C and with plug balanced by a bellows Type 3222/5757 1 Valve body 2 Seat 3 Plug 4 Plug stem 5 Valve spring 6 Guide nipple 7 Balancing bellows 8 Balancing piston 10 Controller with electric actuator Fig. 1 · Type 3222/5757 and Type 3222/5724 E[...]

  • Page 6

    1.2 Technical data 6 EB 5766 EN Design and principle of operation 1. Single-seated Type 3222 Globe Valve Nominal size DN 15 20 25 32 40 50 Version with threaded ends with flanges as flanged body •••••• Thread size G ½¾ 1 ––– Version with female thread • • • – – – Nominal pressure PN 25 Seat/plug sealing Metal sealing[...]

  • Page 7

    EB 5766 EN 7 Design and principle of operation Nominal size DN 15 20 25 32 40 50 Thread size G ½¾ 1 ––– K VS coefficients Version with female thread 3.6 5.7 7.2 – – – Version with male thread 4 6.3 8 16 20 25 Reduced K VS coefficients 0.1· 0.16 · 0.25 · 0.4 0.63 · 1.0 · 1.6 · 2.5 1.0 · 1.6 · 2.5 4 5) · 3.6 6) ––– Rated [...]

  • Page 8

    2. Controllers with electric actuators 8 EB 5766 EN Design and principle of operation Type 5757 5724 5725 5757-7 5757 -10 -13 -20 -23 -10 -13 -20 -23 Nominal size DN 15 to 25 15 to 25 15 to 25 32 to 50 15 to 25 32 to 50 Scope of application Heating DHW heating in instantaneous heating systems, fixed set point control circuits in mechanical engineer[...]

  • Page 9

    2 Installation Caution! Versions designed to handle temperatures up to 200 °C must be fitted with the dark gray graphite supplied with the valve. Do not use the UDP seals available as accesso - ries as they are only suitable for tempera - tures up to 150 °C. 2.1 Mounting position 4 Choose the place of installation where the ambient temperature do[...]

  • Page 10

    3 Attaching the actuator to the valve If the actuator has not already been mounted on the valve by the manufacturer or when the original actuator on a valve is to be replaced with a controller with electric actuator, proceed as follows. Note! Fasten the actuator and valve together either at the valve connection or at the intermedi - ate insulating [...]

  • Page 11

    4 Electrical connections Upon installing the electrical cables, you are required to observe the regula - tions concerning electrical power in - stallations according to DIN VDE 0100 as well as the regulations of your local power supplier. Use a suitable power supply to ensure that no dangerous voltages from the system or parts of the system reach t[...]

  • Page 12

    The default setting (WE) is configured for an application with a Pt 1000 flow temperature sensor and water flowmeter (see Fig. 3). 4.3 Type 5724/5725 Controller with Electric Actuator Domestic hot water heating in instanta - neous heating system: The electric wiring options are the same as for the Type 5757 Controller with Electric Actuator, (see s[...]

  • Page 13

    5 Manual override The direction of action and travel can be read off the travel indication scale. 5.1 Type 5757/-7 Controller with Electric Actuator Caution! Only activate the handwheel when the actu - ator is disconnected from the power supply. 4 Turn handwheel clockwise to extend the actuator stem 4 Turn handwheel counterclockwise to retract the [...]

  • Page 14

    6 Operation The controllers with electric actuators are adapted to the required control task by configuration and parameterization per - formed in TROVIS-VIEW Operator Interface: 4 Type 5757-7 : TROVIS-VIEW 6661-1066 4 Type 5757 : TROVIS-VIEW 6661-1062 4 Type 5724 and Type 5725 : TROVIS- VIEW 6661-1060 Note! Instructions on how to operate the TROVI[...]

  • Page 15

    7 Maintenance The control valve is subject to natural wear. Depending on the conditions the valve is op - erated in, it needs to be checked at regular intervals. If leakage to the atmosphere occurs, remove the valve from the pipeline and replace the damaged parts. Warning! For maintenance work on the valve, make sure the relevant section of the pip[...]

  • Page 16

    8 Dimensions in mm and weights 16 EB 5766 EN Dimensions in mm and weights Nominal size DN 15 20 25 32 40 50 Thread size G ½¾ 1 ––– Pipe Ød 21.3 26.8 33.7 42 48 60 T h r e a d s i z e R G ¾ G 1G 1 ¼ G 1 ¾G 2G 2 ½ Width across flats SW 30 36 46 59 65 82 Length L 65 70 75 100 110 130 Length with welding ends L1 210 234 244 268 294 330 Hei[...]

  • Page 17

    Weights of controllers with electric actuators Type 5757/-7 5724 5725 Weight without valve, approx. kg 0.7 1.1 1.3 EB 5766 EN 17 Dimensions in mm and weights Type 3222/5757(-7), only up to DN 25 Types 3222/5724 Types 3222/5725 Intermediate insulating piece Fig. 6 · Top: Valve dimensions (version with welding ends) · Bottom: Other valve versions V[...]

  • Page 18

    9 Appendix 9.1 Wiring for Type 5757-7 (refer to EB 5757-7 EN) Note! The pump output L´ is non-floating (230 V~). Note: Terminals at point of installation, not included in scope of delivery blk black · bl blue · br brown · gr green · or orange · rd red · ye yellow Diagram abbreviations: VS Flow sensor · RüS Return flow sensor · AS Outdoor [...]

  • Page 19

    EB 5766 EN 19 Appendix or ye rd br blk gr br bl blk 34 6 5 2 1L L ´ N 230 V, 50 Hz VS Pt 1000 Pt 1000 Pt 1000 AS RüS 100/ 1000 Ω 1000 Ω Application with flow, return flow, and outdoor sensors as well as a potentiometer for adjusting the set points Functions WE Configuration Control w. reference variable 1 F01 - 1 Outdoor sensor 0 F02 - 0 Potent[...]

  • Page 20

    9.2 Wiring for Type 5757 (refer to EB 5757 EN) Note: Terminals at point of installation, not included in scope of delivery 1) Water flowmeter 2) Flow switch blk black · bl blue · br brown · gr green · or orange · rd red · ye yellow 20 EB 5766 EN Appendix or ye rd br gr blk 230V, 50Hz 5 V GND L N BE1 Pt 1000 Operation with Pt 1000 sensor and b[...]

  • Page 21

    EB 5766 EN 21 Appendix or ye rd br gr blk + 4(0)...20mA – 230V, 50Hz 5 V GND L N Pt 1000 Operation with Pt 1000 sensor and external set point over an mA signal Functions WE Configuration Hot water tapping recognition 1 F01 - 0 Current input 0 F05 - 0 Current input function 0 F06 - 1 or ye rd br gr blk + 4(0)...20mA – 230V, 50Hz 5 V GND L N Oper[...]

  • Page 22

    9.3 Wiring for Type 5724/5725 (refer to EB 5724 EN) 1) Water flowmeter 2) Flow switch 3) Pump control output or fault alarm output 4) Electromagnet, Type 5725 Domestic hot water heating in instantaneous heating system Appendix 22 EB 5766 EN 1) L L1 N 5V IN S1 S2 230V, 50Hz 3) 4) Pt 1000 S1 Operation with Pt 1000 sensor und water flowmeter = Default[...]

  • Page 23

    Mechanical engineering applications Appendix EB 5766 EN 23 Pt 1000 L L1 N 5V IN S1 S2 230V, 50Hz +– 4(0) ... 20mA 3) 4) S1 Operation with Pt 1000 sensor and external set point over an mA signal input Functions WE Configuration Hot water tapping recognition 1 F01 - 0 Current input 0 F05 - 0 Current input function 0 F06 - 1 L L1 N 5V IN S1 S1 S2 23[...]

  • Page 24

    SAMSON AG · MESS- UND REGELTECHNIK Weismüllerstraße 3 · 60314 Frankfurt am Main · Germany Phone: +49 69 4009-0 · Fax: +49 69 4009-1507 Internet: http://www.samson.de EB 5766 EN 2008-11[...]