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Table of contents for the manual
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Page 1
HIGH INTENSITY DISCHARGE (HID) LAMP INSTALL P/N: 10-8002-C11670C Saleen Performance, Inc. 76 Fairbanks Irvine, CA 92618 949-597-4900 www.saleen.com[...]
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Page 2
2 IF YOU ARE NOT EXPERIENCED IN THE AREA OF AUTOMOTIVE MECHANICS, WE STRONGLY URGE THAT YOU REFER THIS INSTALLATION TO A CERTIFIED INSTALLER OR TECHNICIAN[...]
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Page 3
3 Saleen Speedlab High Intensity Discharge (HID) Headlamp Kit Installation Guide for 2005 Mustang Thank you for buying the Saleen High In tensity Discharge (HID) Headlamp Ki t for the 2005 Mustang. We appreciate your business, and we hope you enjoy your product. For your benefit, please read the following instructions co mpletely and thoroughly bef[...]
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Page 4
4 Function: Page I Remove the front fascia 5-7 II Remove shroud 8 III Stock Headlamps Removal 9 IV Ballast Install 10-12 V Install HID harness 13-16 VI Headlamp alignment 17 Part Number Descriptions Qty 00-9011-C1136 0* SCREW, BUTTON HD SOCKET CAP SC REW, 18-8 SS, 10-32X1.25" 5 00-9003-C1135 9* LOCKNUT, NYLON 18-8 SS, 10-32 5 06-1202-C1136 1A [...]
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Page 5
5 I Front Fascia Removal 1. Keep all hardware you remove. 2. Starting on the left side of the car remove the three screws from each wheel well using the ¼” air ratch et with the short Phillips #2 socket. See figure 1 for location of screws. NOTE: Be sure to keep the Phillips head screws, as they will be reused when installing. 3. Once the screws[...]
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Page 6
6 4. Underneath the front fascia (Figure 4), there are four screws that need to be removed. Use the ¼” drive air ratchet with a 5.5 mm shallow socket. 5. Remove the bolt shown in Figure 5. There are two of these bolts. Use the ¼” drive air ratchet with a 10 mm shallow wobbly socket. 6. Repeat steps 1 and 2 on the right side of the car. 7. Rem[...]
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Page 7
7 8. Disconnected the running lights, fog lights, and side markers. Figure 7 is the fog light connector and Figure 8 shows both the turn signal and side marker. Figure 9 shows a close up of the running light/turn signal connector. Let the connectors hang until the fascia is ready to be reinstalled. Figure 7 Figure 8 Figure 9 Side marker connector T[...]
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Page 8
8 II Remove Shroud Tools needed: • Panel puller 1. Remove 6 pushpins. Make sure to keep the pushpins because they will be reused when reinstalling the shroud. Figure 1[...]
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Page 9
9 III Stock Headlamp Removal Tools needed: • Air ratchet or drive ratchet, ¼” drive • 10 mm shallow socket, ¼” drive • 8” extension, ¼” drive • Foam tape Figure 1 1. Tape off the corners of the bodywork so it doesn’t scratch the lens during installation. Leave tape on until new headlamps are fasten ed. 2. Remove three screws, 1[...]
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Page 10
10 IV Ballast Installation Part Number Descriptions Qty 00-9011-C1136 0* SCREW, BUTTON HD SOCKET CAP SC REW, 18-8 SS, 10-32X1.25" 5 00-9003-C1135 9* LOCKNUT, NYLON 18-8 SS, 10-32 5 06-1202-C1136 1A SPACER, BALLAST 1/2" PLASTIC 2 06-1202-C1136 2A SPACER, BALLAST .75" PLASTIC 3 Tools needed • ¼ ” drive 1/8” Alan socket • ¼”[...]
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Page 11
11 2. From the wheel well drill holes to mount the ballast. Disconnect the ballast from the headlamp and use it as a template. Figure 4 shows the passenger side of the car. The critical hole is labeled in Figure 4. When marking the other two holes makes sure the ballast is level before marking your holes. Use a drill gun with a ¼” drill bit and [...]
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Page 12
12 3. Remove the cover that is attached to the ballast. It se ts flush against the fender wall to prevent any rattling. Align the spacers in the proper locations (P/N 00-1202-C11362*, and 00-1202-C11361*) then fasten the ballast down using part numbers 00- 9003-C11359*, and 00-9011-C11360*. Figure 5 shows the ballast in the proper location. Figure [...]
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Page 13
13 V HID Wire Harness Installation Part Number Descriptions Qty 06-1202-C1131 9A HARNESS, HID 200 5 MUISTANG 1 06-1202-C0990 3A HEADLIGHT, BI-FU NCTION HID 5 3/4" RH KIT 1 06-1202-C0990 4A HEADLIGHT, BI-FU NCTION HID 5 3/4" LH KIT 1 00-9001-C07636* CAPSCRW BUT HD M6x1x16 mm SS 1 069-700 4” Zip tie 10 069-310 SCREW PAN HD PHIL SELF DRIL [...]
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Page 14
14 1. Figure 1 is an overview of the routing of the wire harness. 2. The ground and the positive lead are at one end of the harness. The positive lead (red wire with ring terminal) gets attached to the fuse box (Figure 2). Figure 3 shows a close up. Use a ¼” drive ratchet with a 10 mm socket and install the ring terminal. 3. The ground (black wi[...]
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Page 15
15 4. Use an existing screw in the body (Figure 5a) to fasten the relays. Use the 10 mm socket with the 8” extension to remove the screw. A new screw will be used to fasten down the relays. Connect the relay housing by the, inter locking system then unplug the circuits. Fasten down the relay housing using P/N 00- 9001-C07636*, and then reconnect [...]
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Page 16
16 8. Plug #2 (Figure 6) comes off the new wire harness and attaches to the ballast, and plug #5 (Figure 8) comes off the headlamp and attaches to the ballast. Both passenger and driver sides are the same. 9. Plug #3 (Figure 7) comes from the wire harness and plug #4 (Figure 8) comes from the back of the headlamp. These two are attached on both the[...]
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Page 17
17 VI Headlamp Alignment Tools needed • Phillips head screw driver 10” long shaft 1. Park the vehicle 25ft from a flat white aiming wall on a flat level surface. 2. Ensure the wall makes a 90-degree angle with the floor and the car is facing the wall. 3. Measure the vertical distance from ground to the center of the HID bulb. 4. Mark a horizont[...]