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SAINT-GOBAIN PFD4 manual

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Table of contents for the manual

  • Page 1

    PFD4/PFS4 – OPERATING INSTRUCTIONS INDEX DATE N° 03 22/04/02 DC04020US PUMP PFD4/PFS4 OPERATING INSTRUCTIONS SAINT - GOBAIN PERFORMANCE PLASTICS ASTI SAINT - GOBAIN PERFORMANCE PLASTICS ASTI (Headquarters) (Factory) 41, boulevard des Bouvets E.A.D.A.C. des Berthilliers F - 92741 NANTERRE CEDEX F - 7 1850 CHARNAY LES MACON Tel: 33. (0) 1.55.68.59[...]

  • Page 2

    PFD4/PFS4 – OPERATING INSTRUCTIONS INDEX DATE N° 03 22/04/02 DC04020US INDEX Page I – General 2 I.1 – Introduction I.2 – Materials I.3 – Operation I.4 – Pump Data II – Quick checklist 2 II.1 – Shipment II.2 – Receipt III – Installation and operation 3 III.1 – Testing III.2 – Set up III.3 – Connections III.3.1 – Air/Nitr[...]

  • Page 3

    PFD4/PFS4 – OPERATING INSTRUCTIONS INDEX DATE N° 03 22/04/02 DC04020US 2 /8 Thank you for choosing our SAINT - GOBAIN PERFORMANCE PLASTICS ASTI AstiPure ™ model PFD4 pump, series 3 (or PFS4: slurry applications). I – General I.1 – Introduction The model PFD/PFS is a pneumatically operated TEFLON ® pump. There are no internal or external m[...]

  • Page 4

    PFD4/PFS4 – OPERATING INSTRUCTIONS INDEX DATE N° 03 22/04/02 DC04020US 3 /8 II.2 – Reception Upo n receipt of the pump, please check that: • The carton has not been damaged in transit. If there is any visible damage, immediately contact the carrier. • The pump is not damaged. If there are signs of damage, you should report this immediately[...]

  • Page 5

    PFD4/PFS4 – OPERATING INSTRUCTIONS INDEX DATE N° 03 22/04/02 DC04020US 4 /8 • PFD4 325 or PFS4 325 : incorporates a flanged fitting PN10 DN25. Both the inlet and outlet fittings can be turned over if necessary, by loosening the nuts on t he inlet and outlet manifolds (P/N 2430M or 2435M, Mark G). For the suction manifold, first remove the base[...]

  • Page 6

    PFD4/PFS4 – OPERATING INSTRUCTIONS INDEX DATE N° 03 22/04/02 DC04020US 5 /8 IV.4 – Applications The PFD4/PFS4 pump is a volumetric pump. Each impulse delivers a constant unit stroke (about 900 cc/unit stroke). A leak detector (in case of bellows failure) can be fitted on each pump body (female thread M8 on each half bo dy (P/N 2472 and 2473). [...]

  • Page 7

    PFD4/PFS4 – OPERATING INSTRUCTIONS INDEX DATE N° 03 22/04/02 DC04020US 6 /8 Before dismantling the pump, check the following: • The air/nitrogen supply is OFF, • The chemical and discharge lines are empty, and there is no pressure, • All in line valves are closed, • You follow your local Health and Safety regulations with regard to parti[...]

  • Page 8

    PFD4/PFS4 – OPERATING INSTRUCTIONS INDEX DATE N° 03 22/04/02 DC04020US 7 /8 VI – Dismantling and repair Attention: Part numbers quoted in this manual are those used on a “standard” PFD/PFS pump. Before ordering, please check the spare parts list, the section view of the pump and the part numbers table (see encl. documents). VI.1 – How to[...]

  • Page 9

    PFD4/PFS4 – OPERATING INSTRUCTIONS INDEX DATE N° 03 22/04/02 DC04020US 8 /8 Caution : To tighten the 16 nuts, you need a torque wrench (tightening couple: 7 N.m - C ross tightening) . VI.3.3 – Replacing the central shaft and shaft O.rings Disassemble the shuttle valve system (See VI.3.1, step 3) and follow the steps described in VI.3.2 until 6[...]

  • Page 10

    PFD4/PFS4 – SPARE PARTS LIST INDEX DATE N° 03 22/04/02 DC04020US SAINT - GOBAIN PERFORM ANCE PLASTICS ASTI 41 boulevard des Bouvets F - 92000 NANTERRE Tel: +33 (0) 1.55.68.59.59 Fax: +33 (0) 1.55.68.59.68 http:// www. astipure.com http://www.plastics.saint - gobain.com PFD4 PUMP (SERIES 3) & PFS4 PART NUMBER DESIGNAT ION QUANTITY PFD4 . . . [...]

  • Page 11

    PFD4/PFS4 – SAPRE PARTS LIST INDEX DATE N° 03 22/04/02 DC04020US SAINT - GOBAIN PERFORMANCE PLASTICS ASTI 41 boulevard des Bouvets F - 92000 NANTERRE Tel: +33 (0) 1.55.68.59.59 Fax: +33 (0) 1.55.68.59.68 http:// www. astipure.com http://www.plastics.saint - gobain.com PFD4 PUMP (SERIES 3) & PFS4 PART NUMBER DESIGNATION QUANTITY PFD4 . . . PF[...]

  • Page 12

    PFD4/PFS4 – MAINTENANCE KITS INDEX DATE N° 03 22/04/02 DC04020US SAINT - GOBAIN PERFORMANCE PLASTICS ASTI 41 boulevard des Bouvets F - 92000 NANTERRE Tel: +33 (0) 1.55.68.59.59 Fax: +33 (0) 1.55.68.59.68 http:// www. astipure.com http://www.plastics.saint - gobain.com PUMP PFD4 (SERIES 3) – MAINTENANCE KITS PART NUMBER DESIGNATION QUANTITY AIR[...]

  • Page 13

    PFD4/PFS4 – MAINTENANCE KITS INDEX DATE N° 03 22/04/02 DC04020US SAINT - GOBAIN PERFOR MANCE PLASTICS ASTI 41 boulevard des Bouvets F - 92000 NANTERRE Tel : +33 (0)1.55.68.59.59 Fax : +33 (0)1.55.68.59.68 http:// www. astipure.com http://www.plastics.saint - gobain.com PUMP “PFD4…G” – MAINTENANCE KIT P/N “PM PFD4G” P ART NUMBER DESIG[...]

  • Page 14

    REFER ENCE IN DICE Dessinépar: Endated u: DESIGN ATION j.Be ASTIPUREPump4 APP4REF 01 SAINT-GOBAINPERFORMANCEPLASTICSAS TI 41BoulevarddesBouvets 92000Nanterre-France Tel:+33(0)155685959 Fax:+33(0 )155685968 http://www.as tipu re.com TM  14/09/01 Vérifi?[...]

  • Page 15

    PART NUMBERS TABLE Piloting Fluid Size Connection Sealing Option A B CD E F G H I PF (standard) D 4 2493 6530 2491S 2629 2630 2 x 2632S 2471 2 x 2632K S 4 2309S 2629A 2630A 2 x 2632S 2 x 2632K 322 2430M MS11" 325 2435M W 6530 2593 4 x 2592 2591M or 2599M K 6530 2491K 4 x 2632K G 6530 2593 2430G or 2435G 2471G Z P/N - "M" + "Z&qu[...]

  • Page 16

    REFERENCE IN DICE Dessiné par: Validé par: DATE: DESIGNATION FM 12/07/00 ASTIPURE Pump 4 APP 4 EX T 00 S S S SG G G GP P P PP P P PL L L L A A A AS S S ST T T TI I I I 41 Boulevard des Bouvets F-92741 Nanter re C edex FRANCE Tel: +33 (0)1 55 68 59 59 Fax: +33 (0 )1 55 68 59 68 264mm 10.39" 360.8mm 14.20" 264.5mm 10.41" 465.5mm 18.3[...]

  • Page 17

    AstiPure™ PFD4 pump flow rate characteristics 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 900 1400 1900 2400 2900 3400 3900 4400 4900 5400 Flow rate (l/h) Discharge head (bar) Air supply 5 bar Air supply 4 bar Air supply 3 bar Air supply 2 bar[...]

  • Page 18

    AstiPure™ PFS4 pump flow rate characteristics 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 400 900 1400 1900 2400 2900 3400 3900 4400 4900 Flow rate (l/h) Discharge head (bar) Air supply 5 bar Air supply 4 bar Air supply 3 bar Air supply 2 bar[...]

  • Page 19

    REFERENCE IN DICE Dessiné par: Validé par: DATE: DESIGNATION FM 13/07/00 ASTIPURE Pump 4 APP 4 CAB 00 S S S SG G G GP P P PP P P PL L L L A A A AS S S ST T T TI I I I 41 Boulevard des Bouvets F-92741 Nanter re C edex FRANCE Tel: +33 (0)1 55 68 59 59 Fax: +33 (0 )1 55 68 59 68 REFOUL EMENT FLUIDE FLUID OU TLET ASPIRATI ON FLUIDE FLUID INL ET VANNE[...]