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Table of contents for the manual
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Page 1
SA VE THIS MANUAL FOR FUTURE REFERENCE Y our miter saw has been engineer ed and manufactur ed to Ryobi’ s high standard for dependability , ease of operation, and operator safety . When properly car ed for , it will give you years of rugged, trouble-fr ee performance. WARNING: T o r educe the risk of injury , the user must read and understand the[...]
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Page 2
2 n Introduction ..................................................................................................................................................................... 2 � n General Safety Rules ............................................................... ..........................................................................[...]
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Page 3
3 GENERAL SAFETY RULES WARNING: Read and understand all instructions. Failure to follow all instructions listed below , may r esult in electric shock, fire and/or serious personal injury . READ ALL INSTRUCTIONS n KN OW YOU R POW ER TOO L. Rea d the op era tor ’ s man ual carefully . Learn the applications and limitations as well as the specific p[...]
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Page 4
4 GENERAL SAFETY RULES n INSPECT TOOL CORDS PERIODICALL Y . I f dam age d, have r epai re d by a qua lifi ed serv ice tec hni cian at an auth oriz ed serv ice faci lity . The condu ctor wit h in sula tion having an outer surface that is gr een with or without yellow stripes is the equipment-grounding conductor . If repair or replacement of the elec[...]
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Page 5
5 n NEVER reach behind, under , or within thr ee inches of the blade and its cutting path with your hands and fingers for any reason. n NEVER reach to pick up a workpiece, a piece of scrap, or anything else that is in or near the cutting path of the blade. n A VOID AWKW ARD OPERA TIONS AND HAND POSITIONS where a sudden slip could cause your hand to[...]
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Page 6
6 SYMBOLS Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpreta- tion of these symbols will allow you to operate the tool better and safer . Read The Operator’ s Manual Safety Alert No Hands Symbol No Hands Symbol No Hands Symbol No Hands Symbol SYMBOL NAME DESIGNA TION/EXPLANA TION V[...]
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Page 7
7 SYMBOLS SERVICE Servicing r equires extr eme care and knowledge and should be performed only by a qualified service technician. For service we suggest you return the pr oduct to your near est AUTHORIZED SERVICE CENTER for repair . When servicing, use only identical replacement parts. WARNING: SA VE THESE INSTRUCTIONS The following signal words an[...]
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Page 8
8 EXTENSION CORDS When using a power tool at a considerable distance from a power sour ce, be sure to use an extension cord that has the capacity to handle the current the tool will draw . An undersized cord will cause a dr op in line voltage, resulting in overheating and loss of power . Use the chart to determine the minimum wir e size requir ed i[...]
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9 GLOSSAR Y OF TERMS Non-Through Cuts Any cutting operation where the blade does not extend completely through the thickness of the workpiece. Push Blocks (for jointer planers) Device used to feed the workpiece over the jointer planer cutterhead during any operation. This aid helps keep the operator's hands well away from the cutterhead. Push [...]
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10 FEA TURES PRODUCT SPECIFICA TIONS Blade Arbor .............................................................. 5/8 in. Blade Diameter .......................................................... 10 in. No Load Speed ................................................. 5,000/min. Input ................................ 120 V, 60 Hz, AC only, 15 Amps Net [...]
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Page 11
11 FEA TURES KNOW YOUR COMPOUND MITER SA W See Figure 1. Before attempting to use this product, familiarize yourself with all operating features and safety rules. 15 AMP MOTOR The saw has a powerful 15 amp motor with sufficient power to handle tough cutting jobs. It is made with all ball bearings, and has exter nally accessible brushes for ease of [...]
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Page 12
12 FEA TURES POSITIVE STOPS ON MITER T ABLE Positive stops have been provided at 0 ° , 15 ° , 22-1/2 ° , 30 ° , and 45 ° . The 22-1/2 ° and 45 ° positive stops have been pr ovided on both the left and right side of the miter table. BEVEL LOCK KNOB The bevel lock knob securely locks the compound miter saw at desir ed bevel angles. Positive st[...]
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Page 13
13 LOOSE P ARTS WARNING: The use of attachments or accessories not listed might be hazardous and could cause serious personal injury . The following items are included with the tool: n Miter Lock Handle n Dust Bag n W ork Clamp n Blade Wrench n Operator’ s Manual n Warranty Registration Car d Fig. 6 BLADE WRENCH MITER LOCK HANDLE WORK CLAMP DUST [...]
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Page 14
14 ASSEMBL Y UNP ACKING This product r equires assembly . n Carefully lift saw fr om the carton by the carrying handle and the saw base, and place it on a level work surface. NOTE: This tool is heavy . T o avoid back injury , lift with your legs, not your back, and get help when needed. n This saw has been shipped with the saw arm secured in the do[...]
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Page 15
15 ASSEMBL Y Fig. 8 Fig. 10 TO LOOSEN MITER LOCK HANDLE TO TIGHTEN DUST BAG EXHAUST PORT BASE WORK CLAMP Fig. 9 MITER LOCK HANDLE See Figure 8. T o install the miter lock handle, place the thr eaded stud on the end of the miter lock handle into the threaded hole in the control arm. T urn clockwise to tighten. DUST BAG See Figure 9. A dust bag is pr[...]
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Page 16
16 ASSEMBL Y TO INST ALL / REPLACE THE BLADE See Figures 11 - 12. WARNING: A 10 in. blad e is the maximum blade capacity of the saw . Never use a blade that is too thick to allow outer blade washer to engage with the flats on the spindle. Lar ger blades will come in contact with the blade guar ds, while thicker blades will prevent the blade bolt fr[...]
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Page 17
17 ASSEMBL Y Fig. 13 WARNING: Make sur e the spindle lock button is not engaged before reconnecting saw into power source. Never engage spindle lock button when blade is rotating. NOTE: Many of the illustrations in this manual show only porti ons of the compound miter saw . This is intent ional so that we can clearly show points being made in the i[...]
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Page 18
18 ASSEMBL Y SQUARING THE SAW BLADE TO THE FENCE See Figures 16 - 20 n Unplug the saw . n Pull the saw arm all the way down and engage the lock pin to hold the saw arm in transport position. n Loosen the miter lock handle approximately one-half turn. n Depress the miter lock plate and rotate the miter table until the pointer on the control arm is p[...]
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Page 19
19 ASSEMBL Y Fig. 20 SQUARING THE BLADE TO THE MITER T ABLE See Figures 21 - 23. n Unplug the saw . n Pull the saw arm all the way down and engage the lock pin to hold the saw arm in transport position. n Loosen the miter lock handle approximately one-half turn. n Depress the miter lock plate and rotate the miter table until the pointer on the cont[...]
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Page 20
20 OPERA TION WARNING: Do not allow familiarity with tools to make you care- less. Remember that a careless fraction of a second is sufficient to inflict serious injury . WARNING: Always wear safety goggles or safety glasses with side shields when operating power tools. Failur e to do so could result in objects being thr own into your eyes resultin[...]
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Page 21
21 Fig. 25 OPERA TION n Tighten the miter lock handle securely . n Place the workpiece flat on the miter table with one edge securely against the fence. If the board is warped, place the convex side against the fence. If the concave edge of a board is placed against the fence, the boar d could collapse on the blade at the end of the cut, jamming th[...]
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Page 22
22 OPERA TION n Grasp the stock firmly with one hand and secure it against the fence. Use the optional work clamp or a C-clamp to secure the workpiece when possible. See Figure 26. n Before tur ning on the saw , perform a dry run of the cutting operation just to make sure that no problems will occur when the cut is made. n Grasp the saw handle firm[...]
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Page 23
23 OPERA TION n Grasp the stock firmly with one hand and secure it against the fence. Use the optional work clamp or a C-clamp to secure the workpiece when possible. n Before tur ning on the saw , perform a dry run of the cutting operation just to make sure that no pr oblems will occur when the cut is made. n Grasp the saw handle firmly then squeez[...]
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Page 24
24 OPERA TION 4 PITCH OF SIDE NUMBER OF SIDES 0° 6 M- 45.00° B- 0.00° 5° 10° 15° 20° 25° 30° 35° 40° 45° 50° 55° 60° 65° 70° 75° 80° 85° 90° 5 7 8 9 10 M- 36.00° B- 0.00° M- 30.00° B- 0.00° M- 25.71° B- 0.00° M- 22.50° B- 0.00° M- 20.00° B- 0.00° M- 18.00° B- 0.00° Each B (Bevel) and M (Miter) Setting is Given to th[...]
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Page 25
25 OPERA TION Whe n set ting the bevel and mite r ang les for compou nd miters , remember that the settings ar e inter dependent; changing one angle changes the other angle as well. Keep in mind that the angles for crown moldings are very precise and difficult to set. Since it is very easy for these angles to shift, all settings should first be tes[...]
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Page 26
26 OPERA TION WARNING: T o avoid a kickback and to avoid serious personal injury , never position the concave edge of bowed or warped material against the fence. CLAMPING WIDE WORKPIECES See Figure 33. When cutting wide workpieces, such as 2 in. x 6 in., boar ds should be clamped with a C-clamp as shown in figure 33. Bevel Angle T ype of Cut Settin[...]
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Page 27
27 ADJUSTMENTS WARNING: Before performing any adjustment, make sure the tool is unplugged fr om the power suppl. Failure to heed this warning could result in serious personal injury . The compound miter saw has been adjusted at the factory for making very accurate cuts. However , some of the components might have been jarred out of alignment during[...]
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Page 28
28 MAINTENANCE WARNING: When servicing, use only identical Ryobi replacement parts. Use of any other parts may create a hazard or cause product damage. WARNING: Always wear safety goggles or safety glasses with side shields during power tool operation or when blowing dust. If operation is dusty , also wear a dust mask. GENERAL MAINTENANCE Avoid usi[...]
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29 NOTES[...]
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R YOBI TECHNOLOGIES, INC. 1428 Pearman Dairy Road, Anderson, SC 29625 Post Office Box 1207, Anderson, SC 29622-1207 Phone 1-800-525-2579 www .ryobitools.com 983000-606 1-05 • SER VICE Now that you have purchased your tool, should a need ever exist for repair parts or service, simply contact your near est Ryobi Authorized Service Center . Be sur e[...]