RuggedCom RUGGEDBACKBONE RX5000 manual

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Table of contents for the manual

  • Page 1

    RuggedBackbone™ RX5000 Hardware Installation Guide Revision 107 - November 22, 2011 www.RuggedCom.com[...]

  • Page 2

    RuggedBackbone™ RX5000 RuggedBackbone™ RX5000: Hardware Installation Guide Copyright © 2011 RuggedCom Inc. All Rights Reserved Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized except where expressly permitted. Violations are liable for damages. All rights are reserved, particula[...]

  • Page 3

    RuggedBackbone™ RX5000 RuggedCom® RuggedBackbone™ 3 RX5000 Installation Guide Rev 107 Table of Contents FCC Statement And Cautions ......................................................................................................... 6 1. Product Overview ......................................................................................[...]

  • Page 4

    RuggedBackbone™ RX5000 RuggedCom® RuggedBackbone™ 4 RX5000 Installation Guide Rev 107 List of Figures 2.1. Chassis Slot Assignment .......................................................................................................... 9 2.2. Control Module .....................................................................................[...]

  • Page 5

    RuggedBackbone™ RX5000 RuggedCom® RuggedBackbone™ 5 RX5000 Installation Guide Rev 107 List of Tables 2.1. RX5000 Chassis Slots .............................................................................................................. 9 3.1. RX5000 Power Connector Pinout ......................................................................[...]

  • Page 6

    FCC Statement And Cautions RuggedCom® RuggedBackbone™ 6 RX5000 Installation Guide Rev 107 FCC Statement And Cautions Federal Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are design[...]

  • Page 7

    1. Product Overview RuggedCom® RuggedBackbone™ 7 RX5000 Installation Guide Rev 107 1. Product Overview 1.1. Functional Overview The RuggedBackbone™ RX5000 is a high-port density routing and switching platform, designed to operate in harsh environments. The RX5000 can withstand high levels of electromagnetic interference, radio frequency interf[...]

  • Page 8

    1. Product Overview RuggedCom® RuggedBackbone™ 8 RX5000 Installation Guide Rev 107 • -40°C to +85°C operating temperature (no fans within RuggedBackbone™ chassis or modules) • Conformal coated printed circuit boards (optional) ROX™ Software Features • Next Generation of ROX™ (Rugged Operating System on LinuX) • Simple plug and pl[...]

  • Page 9

    2. RuggedBackbone™ Modules RuggedCom® RuggedBackbone™ 9 RX5000 Installation Guide Rev 107 2. RuggedBackbone™ Modules The RX5000 chassis features ten slots, each designed to accommodate a particular module. Figure 2.1, “Chassis Slot Assignment” shows the front panel view of the RX5000. The slot name at each position indicates the type of [...]

  • Page 10

    2. RuggedBackbone™ Modules RuggedCom® RuggedBackbone™ 10 RX5000 Installation Guide Rev 107 2.2. Control Module The Control Module (CM) is the central processing unit of the RuggedBackbone™ chassis. The ROX™ operating system running on the CM controls and coordinates the functions of all modules installed in the system. The Control Module i[...]

  • Page 11

    2. RuggedBackbone™ Modules RuggedCom® RuggedBackbone™ 11 RX5000 Installation Guide Rev 107 • Serial Console: Section 3.4, “Serial Console Ports” • Management Ethernet Interface: Section 3.5, “Copper Ethernet Ports” • Critical Alarm (Failsafe) Relay Interface: Section 3.3, “Critical Alarm Relay” 2.3. Switch Module The Switch M[...]

  • Page 12

    2. RuggedBackbone™ Modules RuggedCom® RuggedBackbone™ 12 RX5000 Installation Guide Rev 107 2.4. Line Modules The RuggedBackbone™ RX5000 may be configured with up to six Line Modules. Line Modules are installed in slots LM1 through LM6, as shown in Figure 2.1, “Chassis Slot Assignment” . Different Line Modules are available depending on t[...]

  • Page 13

    2. RuggedBackbone™ Modules RuggedCom® RuggedBackbone™ 13 RX5000 Installation Guide Rev 107 2.5. Power Module The RuggedBackbone™ RX5000 can be equipped with one or two Power Modules (PM). Not only do two power supplies provide redundancy, but the RX5000 is also able to balance the load it places on each one. Each Power Module is capable of d[...]

  • Page 14

    3. Installation RuggedCom® RuggedBackbone™ 14 RX5000 Installation Guide Rev 107 3. Installation 3.1. Mounting The RuggedBackbone™ RX5000 has been designed to provide the greatest possible flexibility in display configuration and mounting. Hardware is provided to adapt the chassis for mounting to a panel or to a standard 19" rack. 3.1.1. R[...]

  • Page 15

    3. Installation RuggedCom® RuggedBackbone™ 15 RX5000 Installation Guide Rev 107 3.1.1.1. Rack Front Mounting Assemble the rack mount brackets to the main chassis using six (6) #10-32 × 3/8" flat head steel screws (supplied) on each side. Screws are to be torqued to 18±1 in-lb. The brackets can be mounted either as shown above, or extended[...]

  • Page 16

    3. Installation RuggedCom® RuggedBackbone™ 16 RX5000 Installation Guide Rev 107 Figure 3.4. Rack Front Mount - Top View[...]

  • Page 17

    3. Installation RuggedCom® RuggedBackbone™ 17 RX5000 Installation Guide Rev 107 3.1.1.2. Rack Front Mounting with Front-Mounted Power Supplies Figure 3.6. Rack Front Mount with Front- Mount Power Supplies - Side View Figure 3.5. Rack Front Mount with Front- Mount Power Supplies - Front View[...]

  • Page 18

    3. Installation RuggedCom® RuggedBackbone™ 18 RX5000 Installation Guide Rev 107 Figure 3.7. Rack Front Mount with Front-Mount Power Supplies - Top View[...]

  • Page 19

    3. Installation RuggedCom® RuggedBackbone™ 19 RX5000 Installation Guide Rev 107 3.1.1.3. Rack Rear Mounting Assemble the rack mount brackets to the main chassis using six (6) #10-32 × 3/8" flat head steel screws (supplied) on each side. Screws are to be torqued to 18±1 in-lb. The brackets can be mounted either as shown above, or extended [...]

  • Page 20

    3. Installation RuggedCom® RuggedBackbone™ 20 RX5000 Installation Guide Rev 107 Figure 3.10. Rack Rear Mount - Top View[...]

  • Page 21

    3. Installation RuggedCom® RuggedBackbone™ 21 RX5000 Installation Guide Rev 107 3.1.2. Panel Mounting Figure 3.11. Panel Mount - Side View The RX5000 can be fastened to panel mount brackets in one of the two positions shown above. Assemble the panel mount brackets to the main chassis using six (6) #10-32 × 3/8" flat head steel screws (supp[...]

  • Page 22

    3. Installation RuggedCom® RuggedBackbone™ 22 RX5000 Installation Guide Rev 107 3.2. Power Supply Wiring and Grounding The RuggedBackbone™ RX5000 can be ordered with dual redundant power supplies, in positions PM1 and PM2 (see Figure 2.1, “Chassis Slot Assignment” ). Power connections are located either on the PM1 and PM2 module face plate[...]

  • Page 23

    3. Installation RuggedCom® RuggedBackbone™ 23 RX5000 Installation Guide Rev 107 3.2.2. AC Power Supply Wiring Figure 3.14. AC Power Schematic – Integrated Earth Connection If the ground terminal on the Figure 3.12, “RX5000 Power Connector” is not connected to safety earth, a connection must be provided from the chassis ground terminal, as [...]

  • Page 24

    3. Installation RuggedCom® RuggedBackbone™ 24 RX5000 Installation Guide Rev 107 3.3. Critical Alarm Relay The Critical Alarm output relay signals critical error conditions that may occur on the RuggedBackbone™ RX5000. The contacts are energized upon power-up of the unit and remain energized unless a critical alarm condition is detected. Relay [...]

  • Page 25

    3. Installation RuggedCom® RuggedBackbone™ 25 RX5000 Installation Guide Rev 107 3.5. Copper Ethernet Ports The RuggedBackbone™ RX5000 can be ordered with up to 96 10/100Base-TX ports that allow connection to standard CAT-5 UTP cable with RJ45 male connectors. All copper Ethernet ports feature auto-negotiation, auto-polarity, and auto-crossover[...]

  • Page 26

    3. Installation RuggedCom® RuggedBackbone™ 26 RX5000 Installation Guide Rev 107 • Optionally, shielded/screened cabling can be used. The cable shield should be grounded at one single point to avoid the generation of ground loops. 3.5.3. Transient Suppression All copper Ethernet ports on RuggedCom products include transient suppression circuitr[...]

  • Page 27

    4. Technical Specifications RuggedCom® RuggedBackbone™ 27 RX5000 Installation Guide Rev 107 4. Technical Specifications 4.1. Power Supply Specifications Input Range Power Supply Type Min Max Internal Fuse Rating Max. Power Consumption a HI (125/250 VDC) b 88 VDC 300 VDC 6.3A, 250V(T) c 84 W d HI (110/230 VAC) b 85 VAC 264 VAC 6.3A, 250V(T) c 84 [...]

  • Page 28

    4. Technical Specifications RuggedCom® RuggedBackbone™ 28 RX5000 Installation Guide Rev 107 4.4. Fiber Ethernet Port Specifications The following sections detail fiber optic specifications of ports that can be ordered with the modules on a RuggedBackbone™ RX5000. The user determines the type of optics at time of ordering, and can determine the[...]

  • Page 29

    4. Technical Specifications RuggedCom® RuggedBackbone™ 29 RX5000 Installation Guide Rev 107 4.5. Operating Environment Parameter Range Comments Ambient Operating Temperature -40 to 85°C Ambient Temperature as measured from a 30cm radius surrounding the center of the enclosure. Ambient Relative Humidity 5% to 95% Non-condensing Ambient Storage T[...]

  • Page 30

    5. EMI And Environmental Type Tests RuggedCom® RuggedBackbone™ 30 RX5000 Installation Guide Rev 107 5. EMI And Environmental Type Tests Test Description Test Levels Severity Levels Enclosure Contact +/- 8 kV 4 IEC 61000-4-2 ESD Enclosure Air +/- 15 kV 4 IEC 61000-4-3 Radiated RFI Enclosure Ports 20 V/m Note a Signal ports +/- 4kV @ 2.5kHz Note a[...]

  • Page 31

    5. EMI And Environmental Type Tests RuggedCom® RuggedBackbone™ 31 RX5000 Installation Guide Rev 107 Test Description Test Levels Enclosure Contact +/-2kV, +/-4kV, +/- 8kV IEEE C37.90.3 ESD Enclosure Air +/-4kV, +/-8kV, +/-15kV IEEE C37.90.2 Radiated RFI Enclosure ports 35 V/m Signal ports +/- 4kV @ 2.5kHz D.C. Power ports +/- 4kV A.C. Power port[...]

  • Page 32

    6. Agency Approvals RuggedCom® RuggedBackbone™ 32 RX5000 Installation Guide Rev 107 6. Agency Approvals Agency Standards Comments Canada (cTUVus) CAN/CSA C22.2 No. 60950-1-07 Pending USA (NRTL - cTUVus) UL 60950-1:2007 Pending CE EN 60950, EN 61000-6-2 CE Compliance is claimed via Declaration of Self Conformity Route FCC FCC Part 15, Class A Pen[...]

  • Page 33

    7. Warranty RuggedCom® RuggedBackbone™ 33 RX5000 Installation Guide Rev 107 7. Warranty RuggedCom warrants this product for a period of five (5) years from the date of purchase. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void. For warranty details, visit www.R[...]