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RuggedCom I800 manual

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Table of contents for the manual

  • Page 1

    R uggedSwitch ™ i 800 F amily Installa tion Guide www.ruggedcom.com[...]

  • Page 2

    Copyright COPYRIGHT © 2008 RuggedCom Inc. ALL RIGHTS RESERVED Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized except where expressly permitted. Violations are liable for damages. All rights reserved, particularly for the purposes of patent application or trademark registratio n. Th[...]

  • Page 3

    Federal Communications Commission Radio Frequency Interference S t atement This equipment has be en tested and found t o comply with the limits for a Cla ss A digital devic e pursuant to Part 15 of the FCC Rules. These limits are desi gned to provi de reasonable protection agai nst harmful interfer ence when the equipment i s operated in a commerci[...]

  • Page 4

    Table of Contents T able of Content s Federal Communications Commission Radio Frequency Interference Statement .. 3 Table of Contents ............................................................................................................ 4 Table of Figures ........................................................................................[...]

  • Page 5

    Product Overview 1 Product Overview 1.1 Functional Overview The RuggedSwitch™ i 800, or i -Series, is a family of compact, fully managed Ethernet switches designed to operate reliably in harsh industrial environments. The flexibility of the i 800 family allows the user to choose from managed or unmanaged, regular or extended temperature, and a mi[...]

  • Page 6

    Product Overview 1.3 i 800 Family Front Panel View Figure 1: Front Panel The front panel shown is representative of the i 800 family. Note that there are several Ethernet options available in several models, outlined in Section 1.3.2 , below. Fail-Safe Relay Power LEDs Power Connecto r RS-232 Console Port Ports 1 – 4/6/8: 10/100 BaseTx Memory Slo[...]

  • Page 7

    Product Overview 1.3.1 Front Panel LEDs ITEM Color Activity Comments Power status Green Solid Power On Alarm status Red Solid Alarm condition exists Blinking Link Established Fiber port status Yellow Solid Tx/Rx Activity RJ45 Speed Yellow Solid 100Mbps Solid Link Established RJ45 Link/Act Yellow Blinking Tx/Rx Activity Table 1: Status LEDs Note tha[...]

  • Page 8

    Product Overview 1.4 i 800 Family Top Panel View Figure 2: Top Panel For details on connecting the power supplies an d Ground, see Section 2.2 . For details on connecting the Fail-Safe Relay, see Section 2.3 Ratings : 12 - 24V , , 2A P1+ P1- GND P2- P2+ Fail-Safe Relay Power Connecto r back front DIN Rail mounting bracket Chassis Ground RuggedCom®[...]

  • Page 9

    Product Overview 1.5 i 800 Family Bottom Panel View Ports 5-7, 7&8, or 9: Ports 1 – 4/6/8: 10/100/1000Base Tx, 100FX, 1000SX/LX 10/100Base Tx Figure 3: Bottom Panel For details on connecting the console port, see Section 2.4 . For a description of the memory slot, see Section 2.6 . RS-232 Console Port Micro-SD Memory Slot back front CONSOLE 5[...]

  • Page 10

    Installation 2 Inst allation 2.1 DIN Rail Mounting The i 800 family of switches comes with a standard DIN rail mounting bracket. Figure 4 details the mounting configuration for a standard 1” DIN Rail. DIN Rail Power 2 i 802 Figure 4: DIN Rail Mounting Power 1 R 3 1 4 2 56 7 8 Alarm Release direction DIN Rail mounting bracket RuggedCom® 10 Rugged[...]

  • Page 11

    Installation 2.2 Power Supply Wiring and Grounding Ratings : 12 - 24V , , 2A P1+ P1- GND P2- P2+ back front DC In p ut 1 DC In p ut 2 Chassis Ground Figure 5: DC Power supply and ground connec tions The low voltage DC power supply features reverse polarity protection and dual independent inputs, allowing the connection of two DC sources with the sa[...]

  • Page 12

    Installation Figure 6 illustrates the connections required for both single and dual power supply configurations: Ratings : 12-24V , , 2A Figure 6: Power Supply Wiring Examples NOTES: • Connect to the DC inputs according to the polarity markings on the unit. • Chassis Ground must be connected to the protective earth. • The internal connection [...]

  • Page 13

    Installation 2.3 Failsafe Output Wiring The Failsafe output relay is provided via a Phoenix connector to signal critical error conditions that may occur on the unit. The contacts are en ergized upon power up of the unit and remain energized until a critical alarm condition or power loss occur s. A common application for this output is to signal an [...]

  • Page 14

    Installation 2.4 RS232 Console Port Wiring The RS232 Console Port is used for initially configuring the unit. The connection is made using a DB9-Female to RJ45 console cable with the pin-outs listed in Table 5 . Pin 1 Pin 8 Figure 8: RS232 Female DCE pin-out RuggedCom RS232 over RJ45 pin-out specification Signal Name (PC is DTE) DB9- Female RJ45 Ma[...]

  • Page 15

    Installation 2.5 RJ45 Ports – Signal Description 10/100Base-TX ports allow connection to standard Category 5 (CAT-5) unshielded twisted-pair (UTP) cable with RJ45 male connectors. The RJ45 receptacles are directly connected to the chassis ground on the unit and can accept CAT-5 shielded twisted-pair (STP) cables. If shielded cables are used, care[...]

  • Page 16

    Installation 2.6 Memory Slot The i 800 family of switches feature a remov able microSD memory module to support the following features: • Configuration update and backup • Redundant firmware image • Greatly expanded logging capability • Fault-tolerant firmware update In case of unit failure, remove power from the unit and unplug any attache[...]

  • Page 17

    Technical Specifications 3 T echnical Specifications 3.1 Type Test Specifications IEC 61000-6-2 EMC: Generic Stand ards - Immunity for industrial environments Test Description Levels Enclosure Contact +/- 4kV IEC 61000-4-2 ESD Enc losure Air +/- 8kV IEC 61000-4-3 Radiated RFI Enclosu re ports 10 V/m, 80 to 1000Mhz Signal ports +/- 1kV @ 5k Hz IEC 6[...]

  • Page 18

    Technical Specifications 3.2 Environmental Specifications Parameter Range Comments Ambient Operating Tempera ture -20 to 60 ° C -40 to 85 ° C (Optional) Ambient Temperature as measured from a 30 cm radius surrounding the center of the enclosure. Ambient Storage Tempera ture -40 to 85 ° C Ambient Relative Humidity up to 95% Non-conden sing, 55 °[...]

  • Page 19

    Technical Specifications 3.5 RJ45 Ethernet Port Specifications Data Port Medi a Distance Connector Type 10/100 Mbps CAT-5 UTP or STP 100m RJ45 Table 13: RJ45 Ethernet Port Specific ations 3.6 Fiber Optic Port Specifications Order Code Speed Standard Mode / Connecto r Tx (nm) Cable Type (um) _FG01 1000SX MM/LC 850 62.5/125 _FG03 1000LX SM/LC 1310 9/[...]

  • Page 20

    Technical Specifications 3.7 Physical Dimensions Power 1 Power 2 i 802 CONSOLE 57600-N-8-1 MEMORY SLOT 4.625 2.225 3.750 3.918 5.296 0.460 3.050 0.246 0.833 3.833 4.421 3 1 4 2 56 7 8 Alarm R 3.490 3.918 NOTE: All dimensions are in inches. Figure 10: Mechanical Specifications Parameter Value Comments Dimensions 4.625 x 2.25 x 3.75 inches (117 x 57 [...]

  • Page 21

    Warranty RuggedSwitch™ i 800 family 21 RuggedCom® 3.8 Agency Approvals Agency Standards Comments Status ATEX Zone 2 Gas, Vapor, or Du st environmental Pending FCC FCC Part 15, Class A Emissions Approved EN/CISPR EN55022 (CISPR22), Class A Emissions Approved FDA/CDRH 21 CF R Chapter 1, Subchapter J Laser Eye Safety Pending ISO ISO9001:2000 Design[...]