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Royal Sovereign RSL-380 manual

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Table of contents for the manual

  • Page 1

    MODEL: RSL-2701 RSL-2701U RSL-380 ROLL LAMINATOR SERVICE MANUAL www.royalsovereign.com[...]

  • Page 2

    3 ~ 3 4 ~ 10 4 ~ 6 6 ~ 7 8 ~ 9 9 ~ 10 11 ~ 11 12 ~ 18 12 ~ 12 13 ~ 13 13 ~ 14 14 ~ 14 15 ~ 15 15 ~ 16 16 ~ 17 17 ~ 18 19 ~ 19 20 ~ 23 24 ~ 34 35 ~ 38 4.Adjustments …………………………………………………………………………………… 3.8 ) Rep lacem ent of Moto r……………………………………………………[...]

  • Page 3

    3 1. Safety Precautions 3 Failure to comply a ny of the follo wing safety pro cedures could result in serious injury. Please read the instructions carefully and keep for future reference. 1. Only a licensed electrician should install wiring an d outlet for the lamin ator. 2. Ensure the u nit is plugged into a pr operly groun ded outlet with t he co[...]

  • Page 4

    4[...]

  • Page 5

    2.1 Rol ler s Not Heat ing 1. The wire c onnect or fro m the heat er is disco nnect ed with MAI N PCB.(exce pt RSL-380 ) 2. The Wir e-Temp Fu se is disco nnected. 3. The Ma in Fuse i s defective.( except R SL-380) 4. The Bi -metal is defec tive. 5. The heat er in th e roller is defec tive. 6. Main PC B is defec tive. Before tr oubles hooting , be s[...]

  • Page 6

    2 The Wire-Tem p Fuse is disc onnected 1) Test if the Wir e-Temp Fu se is disco nnected w ith Mult i-test er. 2) If disc onnect ed, replace it with new o ne. 3. MAIN FUSE is disconnected.( except RSL- 380) 1) Test i f the Main Fus e is di sconnecte d with Mul ti-teste r. 2) If disc onnect ed, replace it with new o ne. 1) Disconne ct the he ater wir[...]

  • Page 7

    5. The heater in t he roller is defective. 1) Test i f the he ater is di sconnected with Mul ti-teste r. 2) If disc onnect ed, replace it with new o ne. Replace Main PCB with ne w one according to How to replace Main P CB only when a ll of the abo ve mention ed heater wi re, wire ther mal fuse, heater a nd Bi-me tal are norm al. 2.2 Rol ler s Not H[...]

  • Page 8

    1) Dis assemble the R ight co ver. (Refer to how t o replac e Cover- R.) 2) Disassemble the Bracket-Sensor with Sensor ass'y . Test if the Senso r ass'y is disconn ected with Mult i-tester. Again, Attach The Bracket- Sensor as the prope r positi on. 1) Test if the wir e thermal f use is disc onnect ed with Mult i-test er. 2) If disc onnec[...]

  • Page 9

    1) Dis assemble the R ight an d the Left c over. (R efer to ho w to repla ce Cover .) 2) Disassemble the Bracket-Sensor with Sensor ass'y . Test if the Senso r ass'y is disconn ected with Mult i-tester. 1) Test if the wir e thermal fu se is disco nnect ed with Mult i-test er. 2) If disc onnect ed, replace it with new o ne. 1) Test i f the[...]

  • Page 10

    2.3 Rol ler s Not Runni ng 1. Safety cover is not in pro per position. 2. Wire-Motor's connector is di sconnected. 3. Film is jammed on the ro llers. 4. Main PC B is defec tive. 5. Ma in motor is defec tive. Before troubleshooting, be sure to di sassemble the Right cover ,the Left cover an d the Rear cover. Refer to how to replac e each compon[...]

  • Page 11

    3. Film is jam med on the roller s. 1) Fir st press r everse but ton. 2) Pull jamme d film slowl y to the b ack of the m achine. 3) If you feel film is jam med again , stop pres sing rever se butt on. 4) pres s run button, and then pul l jamm ed fil m to the b ack of the m achine. 4. Main PCB is defective Replace Main PCB with ne w one according to[...]

  • Page 12

    2. Main fuse is discon nected.(except RSL-380) 1) Test i f the main fuse is d isconnec ted with Multi-tes ter. 2) If disc onnect ed, replace it wit new one. 3. Wire-AC IN i s not connected with Main PCB.(except RSL-380) 1) Check i f the Wire -AC IN are conn ected corr ectly. 4. Tran sformer is defective. 1) Unfaste n two screw s. 2) Sep arate 2 con[...]

  • Page 13

    13 2.5 Poor Laminat ion Quali ty Problem: Straig ht wave line s across th e outp ut. Cause: Exces sive fr ont rol ler pr essu re. Measure: Loosen the front roller pressure. Problem: Concav e wave s in th e lamin ation. Cause: Exces sive rea r (pu llin g) rol ler pr essur e. Measure: Loos en the rear back roll er press ure. Problem: Angl ed waves on[...]

  • Page 14

    Turn o ff the switch of the machine and then pull out the pow er cord plug from the electr ical outlet. 3.1. Right Cover 1) Unfasten 4 scre ws holding the Right cover and dis assemble the Right co ver. <RSL-2701/2701U> <RSL-380> 2) Pull out th e male connector f rom the Sub -PCB . 3) Unfasten 4 scre ws holding the Sub-P CB and detac h t[...]

  • Page 15

    3.2. Left Cover 1) Unfasten 2 nu ts holding the Knob Tension 2) disassemble the Knob -Tension. 3) Unfasten 4 scre ws holding the Left cover and disassem ble the Left cover . 4) How to ass emble is the reverse order of how to disassem ble , 3)→2)→1 ). 3.3. Rear Cover 1) Disassemble both the Right cover and th e Lef t cover. 2) Unfasten 4 scre ws[...]

  • Page 16

    3) Disassemble Wire connect to M AIN S/ W, POWER CORD. 4) Disas semble MAIN S/W an d POWER CORD. 5) How to assemble is the reve rse order of how to disassemble , 4)→3)→2)→1) . 3.4. Main PCB 1) Pull out a ll the connectors from th e main PCB . 2) Detach the main P CB from 4 white plastic supporters. 3) How to assemble is the r everse 14 order [...]

  • Page 17

    3.5. Sub PCB 1) Refe r to No 1.(Rep lacement of cover- R) 3.6. Heaters 1) Disassemble both the Right cover and th e Lef t cover (Refe r to No.1, No.2) . 2) Unfas ten 2 sc rews hol ding the heat er and disa ssemble t he wire. < Detac hment 2 screws h olding th e heater > 3) Unfas ten 2 sc rews an d disass emble the bra cket holdi ng the low er[...]

  • Page 18

    4) Disas semble the Bu sh-Roller , Up holding t he upper heater. < Take of f Bush- Roller, Up from L aminating Roller > 5) Disas semble the l ower an d upper heater fr om the rol ler caut iously 6) How to assemble is the reverse order of how to disassemble , 5)→ 4)→3)→2) →1). When inse rting the he ater into the rolle r, rotate the h [...]

  • Page 19

    3)a. Disassemb le Frame upp er with Cross Cutte r.(RSL -2701/2701U) b. Disassemble Cross Cutter from th e Frame-C utter.(RS L-380) <RSL-380> 4) Disassemble the Cross Cutte r from the Frame -Upp er.(RSL -2701/2701U ) <RSL-2701/2701U> 5)a. How to assemble i s the reverse ord er of how to disassemble , 4)→3)→2) →1).(RS L-2701/ 2701U)[...]

  • Page 20

    3) unfasten th e set screw (sprocke t motor) 4) take out th e sprocket motor from the motor 5) unfasten th e three screws from the motor 6) detach the connector and change the motor 7) How t o ass emble is the r everse o rder of how to disassemble , 6)→5)→4) →3)→2)→ 1). 18[...]

  • Page 21

    21 Adjusting Front and Rear Roller when the machine is running, check that the top and the bottom films ar e fed in without any wrinkles. 19 with differen t thickness of s ubstrates. 5. Check above steps 2 through 4 with 3mil & 5mil films. lines indicate that it has less pressure at that point. 4 .Lamin ating Test – Laminate samples stop the [...]

  • Page 22

    P NO. DATE 1 013L R2026A BASE-FRONT A L 6063 013L R2033A 20050317 013L R3075A 20060710 2 026004005A FOOT NATURA L RU BBER 3 013L R2027A BAS E-R EAR AL 6063 013L R2032A 20050317 013L R3076A 20060710 4 350L R3008A PCB-MAIN A SS'Y FR-4 Chang the AC IN and Heater's connector 20050423 5 34000S009B POWER TRANSFORMER-OTHERS 220-240V 50/ 60H z 5-[...]

  • Page 23

    40 120L R4006A SHAFT-TENSION S45C 41 141L R4025A PLA TE- HOL DER SHAFT S PCC 2.0T 20091201 42 140L R4008A HOLDER-SHA FT FILM S45C 140LR4039A 20091201 43 12200X033A BEARING- RADIA L TRUST NTB1730 17* 30 44 147L R4008A PAD-TENSION LEA THER 1.5T 45 124L R4003A CORE-24 A L6063 46 015LR2001B IDL E BAR S45C Φ20 47 12200X032A DU BUSH Φ12* 10 FL AN GE 48[...]

  • Page 24

    81 120L R4008A SH AFT-T ABLE S45C Φ8 82 021L R0002A COVER-R AB S PA- 765 431C 83 350L R3009A PCB-CONTROL ASS'Y FR-4 350L R3037A 20061221 20070420 84 021L R2006A KNOB-CONTROL A BS PA -765 431C 85 032L R3003A INLA Y-CONTROL EU,AU,UK PC T=0.25 85-1 032L R3003B INLA Y-CONTROL JAP,CUL PC T=0.25 85-2 032L R3003C INLA Y-CONTROL EU-N,JAP-N,A U-N PC T[...]

  • Page 25

    RSL-38 0 P NO. D ATE 1 013L R3069A BASE- F RONT SPCC 1.5T 2 026004005A FOOT NA TURAL RUBBER 3 013L R3070A BASE -REAR SPCC 1.5T 4 350L R3008C PCB-MAIN A SS' Y EU,AU,KR,CH,UK FR -4 4-1 350LR3008D PC B-MAIN AS S'Y C UL,JAP FR -4 5 34000S009B POWER TRANSFORMER(EU,AU,KR,CH,UK) 220 ～ 240V/50 ～ 60H z 5-1 34000S009C P OWER TRANSFORMER(JAP,CUL[...]

  • Page 26

    RSL-38 0 P NO. D ATE SVC P arts List No. Part No. Part Nam e Spec. CHA NGING RE MAR K 41-1 223L R3001E HEATER AS S'Y FCHW 1 24 Ω CUL ,UK 41-2 223L R3001F HEATER AS S'Y FCHW 1 16 .7Ω JAP 42 141L R4019A BRACKET- HEATER,UP SPCC 1.6T 43 141L R4027A STOPP ER-HEATER,UP PPS 147L R4013A 20070702 44 141L R4020A BRACKET- HEATER,L O SPCC 1.6T 45 1[...]

  • Page 27

    RSL-38 0 P NO. D ATE SVC P arts List No. Part No. Part Nam e Spec. CHA NGING RE MAR K 78 381L R4051A WIRE- HEATER ， LIN K UL 1015 A WG #18 ， BLK 79 141L R4018A BRACKET-SENSOR SPCC 1.6T 80 141L R4037A PLATE- SENSOR SUS[...]

  • Page 28

    Frame R Frame, Roller and Other View Wire, Front T able ,Film Shaft and Control PCB 6.2 RSL- 380 Explode View Frame R Frame, Roller and Other View Wire, Front T able and Safety Cover 6. Exp lode Vi ew 24 Frame L 6.1 RSL- 2701 Explode View Frame L[...]

  • Page 29

    6.1 RSL-2701/2701U Expolde View 25[...]

  • Page 30

    Frame - L 26[...]

  • Page 31

    Frame - R 27[...]

  • Page 32

    Frame, Roller and O ther View 28[...]

  • Page 33

    Wir e, P ower core and Cont rol PCB 29[...]

  • Page 34

    6.2 RSL-380 Expolde Vi ew 30[...]

  • Page 35

    Frame - L 31 11 013LR 3067A FRA M E - L 12 141LR 4017A BRACK E T - P RE S S URE 13 141LR 4035A P L AT E- DU BUS H 14 141LR 4054A BRACK E T L I M I T S W I T CH 15 36400X 014B M I CRO S /W 16 021LR 4001A LIMIT S WIT C H C OV ER 19 122LR 4044A BUS H-ROLLE R LAMI , UP 20 12200X 028A DU BUS H 30 023LR 4004A KNOB-T ENS I ON 31 120LR 4006A S HAFT -T ENS [...]

  • Page 36

    Frame - R 32 , 44 141LR4020A BRACKET-HEATER,LO 45 141LR4028A STOPPER-HEATER,LO 46 141LR4032A BRACKET-PRESSURE,LAMI 47 141LR4033A BRACKET-PRESSURE,PULL 48 363LR4001E BI-METAL 49 1 31LR4017A SPROCKET-LAMI 50 1 31LR4033A SPROCKET-PULL 51 1 36LR4012A CHAIN 69 021LR0002A COVER-R 70 350LR3009A PCB-CONTROL ASS'Y 71 021LR2006A KNOB-CONTROL 72 0 32LR30[...]

  • Page 37

    Frame, Roll er and Ot her Vi ew 33[...]

  • Page 38

    Wire , Front Table and Safet y Cover 34 NO Pa r t N/ O P ar t N am e 52 014LR3001B TABLE-FRONT 53 145LR3002A GUIDE-DOCUMENT 54 023LR4002A KNOB-BOLT GUIDE 55 111LR4006A BOLT-GUIDE 56 0 13LR4004A FRAME-COVER SAFETY 57 0 21LR3024A COVER-SAFETY 58 141LR4043A FRONT TABLE SAFETY LEVER 59 111LR4018A SCREW-H 60 381LR4049 A WIRE-BIMETAL 61 31300S004A SENSOR[...]

  • Page 39

    7. RSL-2701/2701U/380 Wire Diagram 35 AC 100 ~ 120V WIRE DIAGRAM[...]

  • Page 40

    36 AC 220 ~ 240V WIRE DI AGRAM[...]

  • Page 41

    <Conn ect part> 1. WIRE-M AIN : abo ve ph oto① →con nect SUB PCB. 2. WIRE-M OTOR: abov e phot o ② →conne ct th e motor ma in. 3. WIRE-HEA TER : above p hoto③ → c onnec t HEATER ASS'Y. <conne ct part > 1. WIRE MAIN : above photo "< MAIN PCB Layout>" ① → c onnec t abov e photo "<S UB-PCB L ayou[...]

  • Page 42

    <FRAME-R L ayout> ; 100 ~ 120V 1. WIRE-MAI N : above photo ① → conne ct ab ove ph oto "<SUB -PCB Layout >" ① 2. SENSOR WIRE : ab ove ph oto ② → conne ct ab ove ph oto"<SU B PCB Layout >" ② 3. WIRE-HEATER : ab ove ph oto ③ → connect above photo BI-METAL . 4. WIRE-BI ME TAL : above photo ④ → c[...]