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Royal Sovereign RSH-380SL manual

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Table of contents for the manual

  • Page 1

    Roll Laminator Service Manual MODEL:RSH-380SL[...]

  • Page 2

    3 ~ 3 4 ~ 10 4 ~ 6 6 ~ 7 7 ~ 9 9 ~ 10 11 ~ 11 12 ~ 14 12 ~ 12 13 ~ 13 13 ~ 13 13 ~ 13 13 ~ 13 13 ~ 14 14 ~ 14 15 ~ 16 17 ~ 19 20 ~ 25 26 ~ 29 30 ~ 33 4.Adjustments …………………………………………………………………………………… 5. Parts List …………………………………………………………………[...]

  • Page 3

    Safety Precaution 1. Safety Precautions Failure to comply any of the following safety procedures could result in serious injury. Please read the instructions carefully and keep for future reference. 1. Only a licensed electrician should install wiring and outlet for the laminator. 2. Ensure the unit is plugged into a properly grounded outlet with t[...]

  • Page 4

    Note: While repairing: a. Make sure the power plug is unplugged from the power outlet. b. Open both side covers and rear cover. c. Be sure to follow the steps below in order. 2.1 Rollers Not Heating CAUSES: 1. Improper laminating mode. 2. Heating wire is not connected to the main PCB. 3. Blown (burnt) upper and/or lower wire fuse (T/Fuse). 4. Defec[...]

  • Page 5

    2. Blown (burnt) wire fuse (T/Fuse). a. Replace the T/Fuse wire located on the left-hand side. 3. Defective Bi-Metal. a. Replace the Bi-Metal 4. Defective heater. a. Using the multi-meter, test the continuity of the heater. If it fails, replace the heater. b. Physically examine the heater assembly for breakage. Multi-meter Broken Wire-Temp. Fuse Bi[...]

  • Page 6

    5. Defective Main PCB. a. Replace the PCB Main. 2.2 Rollers Over Heating CAUSES 1. Heat sensor is reversed on the PCB Main. 2. Defective T/Fuse wire. 3. Defective heater. 4. Defective main PCB. MEASURES 1. Wires for lower and upper heat sensors are reversed on the main PCB. a. Reverse the heat sensors. 2. Defective T/Fuse wire. a. Replace the T/Fus[...]

  • Page 7

    4. Defective Main PCB. a. Replace the PCB Main. 2.3 Rollers Not Running CAUSES 1. No power to the unit. 2. The main switch is close. 3. Opened safety cover. 4. Film is jammed on the rollers. 5. Disconnected motor wire. 6. Defective main motor. 7. Defective main PCB. MEASURES 1. No power to the unit. a. Make sure the power plug is connected to the p[...]

  • Page 8

    4. Film is jammed on the rollers. a. Un-jam the film using a combination of the pressure lever and reverse button. 5. Disconnected motor wire. a. Check the motor wire connection with PCB. 6. Defective main motor. a. Replace the main motor. Switch is engaged Wire-motor Motor 6[...]

  • Page 9

    7. Defective main PCB. a. Replace the main PCB. 2.4 No Main Power CAUSES 1. No electricity. 2. Blown main fuse. 3. Disconnected main power wires. 4. Defective transformer. MEASURES 1. No Electricity. a. Double check to insure that you have electricity from your outlet. b. Check the circuit breaker. c. Double check that source of power is 220V, 15Am[...]

  • Page 10

    4. Transformer is defective a. Replace the transformer. Problem: Straight wave lines across the output. Cause: Excessive front roller pressure. Measure: Loosen the front roller pressure. Problem: Concave waves in the lamination. Cause: Excessive rear (pulling) roller pressure. Measure: Loosen the rear back roller pressure. Problem: Angled waves on [...]

  • Page 11

    Note: While replacing parts: a. Make sure the power plug is unplugged from the power outlet. b. Open both side covers and rear cover. 3.1 Replacing the Right Cover. a. Take out the pressure lever (Figure 1) and four cover screws using Phillips screw driver (Figure 2). b. Pull out the male control panel connector from the Sub-PCB （ Figure 3 ） . [...]

  • Page 12

    3.4 Replacing the Heaters Note: Cotton or surgical gloves are recommended while handling the heater assembly. a. Disassemble Right and Left Covers (Refer to “ Replacing Right Cover ” and “ Replacing Left Cover ”). b. Take out the heater brackets on each side by loosening screws (Figure 8, 9). c. Take out the broken heater. Figure 10 Note: a[...]

  • Page 13

    .2 Adjusting front and rear roller s Pressure • Use Screwdriver to adjust the roller pressure: C.W – Increase pressure. C.C.W – Decrease pressure. 1. Using Push-Pull Scale , measure 3 spots as shown on Figure B &C: Front roller should be 5~6 and back rollers should be 6~8. 2. Checking for over all tension – when the machine is running, [...]

  • Page 14

    021LR0001A COVER-L ABS PA-765 UL94 V-0 PANTON 431 125LR4001A HANDLE-TENSION S45C Cu+Ni+Cr 138LR4012A SPRING-TENSION SWP Ф 3.2 12200X022A BEARING-RADIAL 15*28 141LR4033A PLATE-PRESSURE,PULL SPCC 3.0T 138LR4015A SPRING-PRESSURE SWP Ф 2 141LR4032A PLATE-PRESSDURE,LAMI SPCC 3.0T 141LR4035A PLATE-DU BUSH SECC T=2.0 141LR4019A BRACKET-HEATER,UP SPCC 1.[...]

  • Page 15

    141LR4043A FRONT TABLE SAFETY LEVER SPCC 1.5T 013LR4004A SAFETY FRAME SPCC 021LR3024A SAFETY-COVER PC 3.0T 014LR3001B TABLE-FRONT AL6063 133LR3001A ROLLER-LAMI STPG ORG 223LR3001H HEATER ASS'Y FCHW1 81 Ω EU,KR,CH,EU(N),BR 223LR3001J HEATER ASS'Y FCHW1 96 Ω AU,UK 223LR3001E HEATER ASS'Y FCHW1 24 Ω CUL 223LR3001D HEATER ASS'[...]

  • Page 16

    350LR3043A PCB-SUB ASSY FR-4 36600X001A FUSE-BLOCK FB66 LITTLE FUSE TRIAD INC 32500X0008 FUSE-MAIN 65TS AC250V 10A EU,AU,KR,CH,UK,EU(N),BR 32500X0005 FUSE-MAIN 65TS AC250V 20A TW,CUL,JOL,JAP 021LR3018A COVER-R ABS PA-765 UL94 V-0 PANTON 431 138LR4001A SPRING-CUTTER CROSS SWRH Φ 0.3 KPS03012D2 KEY PLAIN 3*3*12 SUS27 138LR4018A SPRING-LEVER SUS 304-[...]

  • Page 17

    No. Part No. Part Name 1 021LR0001A COVER-L 2 125LR4001A HANDLE-TENSION 3 138LR4012A SPRING-TENSION 4 12200X022A BEARING-RADIAL 5 141LR4033A PLATE-PRESSURE , PULL 6 138LR4015A SPRING-PRESSURE 7 141LR4032A PLATE-PRESSDURE , LAMI 8 141LR4035A PLATE-DU BUSH 9 141LR4019A BRACKET-HEATER , UP 10 36400X014B MICRO SWITCH 11 141LR4054A BRACKET-LIMIT SWITCH [...]

  • Page 18

    16 7. Wire Diagram 1 2 3 4 5 6 78 A B C D 8 7 6 5 4 3 2 1 D C B A T i tle Numbe r Revision Si ze A2 D a t e : 6 -M ar -2 00 9 S he e t o f Fi le: D: PR O GR A M FI L ES EXAMPLES R SL-3 8 2S CI RS L-3 82 S C I.DDB Drawn B y: SE R2 QF 2 HEAT ER2 SP EED _D O WN SW SR CL K1 HEAT ER2 QA 1 SPEED _U P SW RU N_ SW SR CL K2 QB 1 REV-R ELAY TEMP_U P SW T[...]

  • Page 19

    1. Wire Main. 6. Wire Power Transformer In 2. Wire Power 7. Wires Power Transformer Output 3. Wire Heater ， up 8. Wire Fuse 4. Wire Heater ， low 5. Motor wires 17 <Connect part> 1 3 4 2 5 6 7 8[...]

  • Page 20

    18 SUB PCB Wire Bimetal Wire Up Heater Wire Lo Heater Bimetal(135 ℃ ) Power Cord Fuse Main Motor Wire Sensor[...]

  • Page 21

    19 Wire T/Fuse (133 ℃ ) Wire Safety S/W Wire Motor Micro Switch[...]