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Rover 5377 - 12HP manual

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Table of contents for the manual

  • Page 1

    R a n g e r A u to - D r i ve O wn e r s Manual M o d e l N o. 5377 – 12 H P. W A R N I NG • A m ow e r i s a h i g h s p ee d cu tt i n g t ool . S a f e t y p r e c a ut io n s mu s t b e o b s e r v e d t o r e d uc e t h e r i s k of a c c i d e n t. • C a re l ess o r i m p r o p er u s e ma y c a u se s er io u s i n j u r y. • B e s [...]

  • Page 2

    S A F ET Y I N S T R U C T I O NS • A m ow er u ser mu s t b e i n g oo d p h y s i c a l c o n d i t io n a n d m e n ta l he a l t h a n d n o t u n d er t h e i n fl u e n c e o f a n y d r u g o r a l c o h ol w h i c h m i g h t im pa i r v i s io n co- o r d i n at io n o r j udge m e n t. • D o n o t u se a m ow e r w hen t i r e d o r f[...]

  • Page 3

    S AF E T Y FEA T URES  T r a c t io n d r i ve, b l ade d r i ve and s eat s afety i nte r lock  L o w c ent r e o f g r av i ty, s tab l e w i d e t r a ck  En clo s ed d r i ves  Pa rk i ng b r a ke  F u ll f oo t r e s ts  C o nven i e n t – ea s y t o o pe r ate co nt r ols 1[...]

  • Page 4

    SPECIFIC AT I O NS RO V E R R A N G ER M a ch i n e M o d e l No. 5 3 77 E ng i ne M o d e l No. 2 8 1 7 07 S i ng l e C y li n d er B r i g gs & S t r a tt on 4 S t r oke 12 H p 4 6 5 cc F u e l C a p a c i ty 4 . 0 L i t res O il C a p ac i ty 1 . 4 2 L i t res L ub r i c a t ion G e a r I m p e llor S pa r k P l u g t y pe C ha mp io n C J8 [...]

  • Page 5

    L O O SE P A R T S K IT D E S CR I P TI ON S t eer i n g w h eel R oll Pin S t o n e G ua r d A ss y. S p r i n g S t o n e G u a rd ‘ E ’ Clip I gn i t io n K e ys P l ug S p an n er Q TY 1 1 1 1 1 1 1 USE O n s t eer i n g s h a ft Se c u re s t e e r i n g w h ee l t o s ha ft Fi tt e d t o c u t t er h e ad O n s t o n e g u a r d p i v o t[...]

  • Page 6

    BEF OR E O PE RA T ING F I LL C R A N K CA S E W ITH O IL T h e r i d er m ow er m a y b e d e li v er e d wi t h o u t oil i n t h e c r a n k c a se. O il mu s t b e a dd e d b e fo re a t t e m p t i n g t o s ta r t t h e e ng i n e. 1. P l ac e m a c h i n e o n l e v e l s u r f ac e. E n s u r e t h a t t h e oil p l ug i s s e cu r e l y t [...]

  • Page 7

    O PE R AT IN G INS T RU C T I O NS A UT O – D R I V E O P E RA TI ON Fo r w a r d a nd b ac k w a r d m o v e m e n t of t h e m ow er i s c o n t r oll e d b y t h e d r i v e se l e ct o r p e d a l . A s wi t h a m o t o r v e h i c l e, s p e e d i s c o n t r oll e d by t h e a m o un t of p ress u re o n t h e d r i v e se le ct o r p e d a[...]

  • Page 8

    M A I N T EN A NCE IN T E R V A L C H ART See P a ge 5 H o u rs 2 5 H o u rs P E R I O D IC S E R V I C E E V E R Y 2 5 HRS 5 0 7 5 1 0 0 1 2 5 1 5 0 1 7 5 2 00 C ha n g e O il (I n i t i a l) 6 X C ha n g e O il ( Per io d i c) 6 X C hec k I n t er lo ck 11 X X C h e c k C u t t i n g B l a d es - X X C h e c k C u t t i n g U n i t B r a ke 9 X C[...]

  • Page 9

    M A I N T EN A NCE CO O L I N G S Y ST EM T h e R a ng e r h a s a n a i r c ool e d 4 s t r ok e e n g i n e. I t m u s t b e c l e a n e d f re q u e n t l y . Re m o v e a n y b u ild- u p o f g r a ss, d i r t o r o t h e r d e b r i s f r o m t h e - 1. C y lin d er; 2. C y li nd e r h e a d c ooli n g fi n s; 3. Cooli ng a i r i n ta k e s c [...]

  • Page 10

    M A I N T EN A NCE - C u t t er D r i v e Le v e r P i v o t; - Cl ut c h / b r a k e p e da l p i v o t ; Se e Fi g . 15 - Ti e r o d b a ll e nd s ; Fi g . 11 - All c o n n e c t i n g r o d p i v o t p oi n t s. N O TE : All ba ll b e a r i ng s a r e s e a l e d a n d r e q u i r e n o m a i n t e n a n ce. C UTTI N G U N IT : Re m o v e s p a [...]

  • Page 11

    M A I N T EN A NCE PAR KI N G B RA KE S h o u l d a lw ay s b e c h e c k e d fo r o p er a t io n a f t er c l u t c h / b r a k e r o d s h a v e b e e n ad j u s t ed. C UTT ER D R I V E A DJ UST MENT 1. M o v e C u t t er He i g h t Se l e c t o r L e v e r t o No . 4 P o s i t io n i n R ack 2. M o v e C u t t er D r i v e L e v e r t o t h e [...]

  • Page 12

    M A I N T EN A NCE A UT O D R I VE T h e A u to- D r i v e f r i ct i o n p l a t es a n d d r i v e pu ll e y s a re f a c t o r y s e t fo r t r av e l r e qu i r e d a lo n g k e y s ha f t a n d t h i s s h o u l d n o t n ee d ad j u s t i n g. If du r i n g o p e r at i o n i t i s fo u n d t h a t t he re l a t io n s h i p b e t w ee n fo r[...]

  • Page 13

    M A I N T EN A NCE ST EER I N G R O DS S h o u l d n o t n o r ma l l y r e q u i re r ese t t i n g. 1. L oo se n r o d lo c k n u t ; (A) Se e Fi g . 11 2. Re l e a s e t h e f i x i n g b o l t; 3. T u r n t i e r o d e nd t o a d j u st fo r l e ng t h c lo c kwi se t o s h o r t e n , a n ti- c l o c kwi se t o l e n g t h en 4. Re p l a c e t[...]

  • Page 14

    S A FE TY A N D INS T R U C T I O N D EC A LS Safet y an d I ns t r u c t i o n d e c a l s a r e mo u nte d o n t h e R AN G E R R ea r E n g i ne R i d e r. R e pl a c e an y t h at b e c om e d a m ag e d o r i ll e g i b l e. 12[...]

  • Page 15

    CI R C U I T D I A G RA M A N D S P AR ES IT EM D E S C R I P TI ON P A R T No. 1 K E Y SW ITCH A 0 7 6 78 2 K EY A 0 7 6 79 3 B L A D E SW ITCH A 0 6 4 06 4 B R A K E SW TICH A 0 6 4 06 5 SOL E N O ID A 0 7 1 07 6 B ATT E RY A 0 5 2 62 7 F USE A 0 7 5 13 8 POW E R L E AD A 1 2 2 77 9 E A R T H L E AD A 1 2 2 78 10 E A R T H S T R AP A 1 2 0 20 11 [...]

  • Page 16

    T R O U BLE SH OOT ING P R O BL EM PO SSI BL E C A US ES CO R R E C TI V E AC TI ON E n g i n e lo s es p ow er 1 . O il l e v e l i n c r an k ca s e i n low 1 . A d d oil t o c r an k c a se 2 . Cooli n g fi n s a n d a i r pa s s ag e s u n d e r e n g i n e b low er h o u s i n g a r e b l o c k ed 2 . R e m o v e o b s t r u c t io n f r o m p[...]

  • Page 17

    R A N G E R A U T O – DR IVE S P AR E P A R T S LIST I TEM P AR T N o. D ES C R I P T I ON * COMMO N HAR D WARE I TEM 1 A 0 7 9 37 F u e l T a nk 2 A 1 2 0 05 F u e l T a n k C ap 3 A 0 7 9 99 F u e l T a n k B r a c k et 4 A 1 2 0 01 F u e l T a n k S t r a p – F r o nt 5 A 1 2 0 02 F u e l T a n k S t r a p – R e ar 6 A 1 2 0 09 F u e l L i[...]

  • Page 18

    16[...]

  • Page 19

    R A NGE R A U T O – DR IVE S P AR E P A R T S LIST I TEM PART N o. D E S CR I PT I ON * C O M M O N H AR D W A R E IT EM 1 A 10260 C h a ssis A s s em bly 2 A 10041 H e i gh t S e l e c t o r Sh a f t A ss e m bly 3 A 10280 C u tt e r h e a d E n g a g e. S e l e c t o r A ss em bly 4 A 10248 D r i v e S e l e c t o r P e d a l A s s em bly 5 A 0[...]

  • Page 20

    18[...]

  • Page 21

    R A N G E R A U T O – DR IVE S P AR E P A R T S LIST I TEM P AR T N o. D ES C R I P T I ON * COMMO N HAR D WAR E I TEM 1 A 0 7 6 91 S t eer i n g W h eel 2 A 1 0 2 12 S t eer i n g S h a f t A ss e mb ly 3 A 1 0 2 69 L ay s ha f t A ss e m b ly 4 A 0 7 0 92 Se lf- L ub e Bu sh 5 A 0 7 9 48 Re ta i n i ng W a s h er 6 A 0 2 2 89 Ci r c lip 7 A 0 7[...]

  • Page 22

    20[...]

  • Page 23

    R A N G E R A U T O – DR IVE S P AR E P A R T S LIST I TEM P AR T N o. D ES C R I P T I ON I TEM P AR T N o. D ES C R I P T I ON * COMMO N HAR D WARE I TEM 1 A 1 2 0 42 D r i v e P l a te 57 A 1 0 2 62 E n ga g e m e n t P i v o t A sse m b ly 2 A 1 2 0 63 F r i ct io n D i sc 58 A 1 0 2 81 Co n t r ol R o d A ss e mb ly 3 A 1 2 0 41 F r i ct io [...]

  • Page 24

    22[...]

  • Page 25

    R A N G E R A U T O – DR IVE S P AR E P A R T S LIST I TEM PART N o. D E S CR I PT I ON * C O M M O N H AR D W A R E IT EM 1 A 07539 S e at 2 A 07704 S e a t P a n el 3 A 12255 C h a i n G u a rd 4 A 10272 R e a r C o wl A s s em bly 5 A 12252 C u tt e r h e a d E n g a g em e n t Ra ck 6 A 06312 H e i gh t A d j u st m e n t Ra ck 7 A 07699 F oo[...]

  • Page 26

    [...]

  • Page 27

    R A N G E R A U T O – DR IVE S P AR E P A R T S LIST I TEM P AR T N o. D ES C R I P T I ON * COMMO N HAR D WAR E I TEM 1 A 1 0 2 22 C u t t er h e a d A ss e m b ly 2 A 0 7 1 95 S p i n d l e W a s h er 3 A 0 7 9 93 P u ll ey 4 A 1 2 2 68 V- B e lt 5 A 0 7 7 30 S p i n d l e H o u s i ng 6 A 0 7 7 55 S wi v e l B lo ck 7 A 0 7 7 44 B e a r i ng 8[...]

  • Page 28

    W a rr a n t y Co n d i t i o n s: A u s t r a li a O n ly R o v er- S c o t t B o n n a r L i m i t e d w a r r a n t t h at t h i s m a c h i n e i s f re e f r o m d e f e ct s i n m a t er i a l a n d wo r k m a nsh i p . T h i s w a rr a n t y i s li m i t e d t o ma ki ng g oo d o r re p l a c i ng a n y p a r t w h i c h a p p e a rs u p o n[...]