Roberts Gorden CTCU 7 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Roberts Gorden CTCU 7, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Roberts Gorden CTCU 7 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Roberts Gorden CTCU 7. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Roberts Gorden CTCU 7 should contain:
- informations concerning technical data of Roberts Gorden CTCU 7
- name of the manufacturer and a year of construction of the Roberts Gorden CTCU 7 item
- rules of operation, control and maintenance of the Roberts Gorden CTCU 7 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Roberts Gorden CTCU 7 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Roberts Gorden CTCU 7, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Roberts Gorden service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Roberts Gorden CTCU 7.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Roberts Gorden CTCU 7 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    © Cop yright 2006 Rober ts-Gordon, LLC Quality in Any Language™ C mbat ® Installation, Commissioning, Operation & Ser vice Manual Models CTCU 7 CTCU 11 CTCU 15 CTCU 22 CTCU 27 CTCU 32 P / N 11 11 0 0 U K R e v B 1 0 / 0 6 Compact T ubular Unit Heaters W ARNING FOR Y OUR SAFETY If you smell g as: 1 . Open windo ws. 2. DO NO T try to light an[...]

  • Page 2

    [...]

  • Page 3

    © 2006 R ober ts-Gordon, LLC All rights reserved. No par t of this w ork cover ed by the cop yrights herein ma y be r epr oduced or copied in any form or by any means - graphic, electronic , or mechanical, including photocop ying, recor ding, taping or information stor age and retriev al sy stems - without the writt en permission of Rober ts-Gor d[...]

  • Page 4

    [...]

  • Page 5

    TABLE OF FIGURES Figur e 1: Installation Clearances and Clearances to Comb ustib les................... .............. .............. .............. . 4 Fi gure 2: Suspension Methods .................... ................. ............ 7 Figur e 3: Shelf Mounting and Hanging Suspensi on .................. 8 Fi gure 4: V er tical Louvres (Optional) .[...]

  • Page 6

    [...]

  • Page 7

    1 COMB A T ® C ompact T ub ular Unit Heat er s are high ef ficienc y heat er s and ar e list ed on the Enhanced C apital Allo wance Scheme ’E ner gy T echnology P roduct List’ . The ETL symbol is a UK regist ered cer tification mark of The C arbon T r ust. P roduct Appr ov al ROBERTS GORDON ® appliances have been tested and CE certified as co[...]

  • Page 8

    COMBA T ® CTCU U NIT H EATER I NST ALLATION O PERATION AND S ERVICE M ANUAL 2 SECTION 1: HEATER SAFETY Y our Saf ety is Impor tant t o Us! This s ymbol is used thr oughout the manual t o notify y ou of possib le fir e , electrical or burn hazards . Please pa y special at tention when r eading and f ollow ing the warnings in these sections. Install[...]

  • Page 9

    SECTION 3: C RITICAL C ONSIDER ATIONS 3 SECTION 3: CRITICAL CONSI DERATIONS 3.1 Basic Inf or mation CTCU heater s hav e aut omatic ignition b ur ner s f o r ON/OFF operation only . 3.2 Location and Suspension All models: • Must be inst alled indoors . • Must be inst alled in a le v el position w ith horizon- tal or v er tical dischar ge. • Ma[...]

  • Page 10

    COMBA T ® CTCU U NIT H EATER I NST ALLATION O PERATION AND S ERVICE M ANUAL 4 F igur e 1: Installation Clear ances and Clear ances t o Combus tibles W ARNING Fire H a z ard S ome objects will catch fire or explode when placed close to heater . K eep all flammable objects, liquids and vapours the required distance away fr om the heater . Failure to[...]

  • Page 11

    SECTION 4: S PECIF ICATIONS 5 SECTION 4: SPECIFICATIONS 4.1 CTCU A (All Models) Dimension Data - CTCU A (All Models) Model CTCU-7 CTCU-1 1 CTCU-1 5 CTCU-22 CTCU-27 / 32 A Height mm (in) 304 (12.0) 304 (12.0) 450 (17.7) 450 (17.7) 578 (22.8) B Mounting H ole Spacing mm (in) 239 (9.4) 239 (9.4) 385 (15.2) 385 (15.2) 513 (20.2) C Centre of Flue (T op [...]

  • Page 12

    COMBA T ® CTCU U NIT H EATER I NST ALLATION O PERATION AND S ERVICE M ANUAL 6 4.2 Gener al T echnical Data T able (All Models) Electrical load at 230 V 50 Hz measured b y calculating from t otal run curr ent of appliance . * Do not e x ceed the maximum length of flue stat ed or heat er ma y not opera te pr operly . R educe the maximum length stat [...]

  • Page 13

    SECTION 5: H EATER I NSTALLATION 7 SECTION 5: HEATER INSTALLATION 5.1 Gener al Heater s are designed f or installation abo v e 1 .8 m. These heat er s must be inst alled w ithin the heat ed space. D uct deliv ery sy stems ar e not per mit t ed wi th axial f ans. W hen handling or suppor ting the heat er from belo w , ensure that the weight is t ak [...]

  • Page 14

    COMBA T ® CTCU U NIT H EATER I NST ALLATION O PERATION AND S ERVICE M ANUAL 8 F igur e 3: Shelf Mounting and Hanging Suspension Har dwar e pr ovid ed to construct mounting brac k et assemb ly only . F igur e 4: V er tical Lou vr es (Optional) F or models 1 5 and 22, horizontal louvr es ar e r e-used. Shelf Mounting Brack ets (F asten t o W all Mou[...]

  • Page 15

    SECTION 6: F LUE I NSTALLATION 9 SECTION 6: FLUE INSTALLATION 6.1 Changing Flue and A ir Intake Orientatio n The heat er is sold with horizontal f lue and fr esh air connections as standar d. If ver tical f lue and fre sh air connections ar e r equir ed, f ollow the in structions on P age 29, Section 1 5.4 . 6.2 Flue Installation The flue m ust t e[...]

  • Page 16

    COMBA T ® CTCU U NIT H EATER I NST ALLATION O PERATION AND S ERVICE M ANUAL 10 F igur e 6: V er tical and Hor izontal Flue T ermination - T ype B 22 Appliance F igur e 7: V er tical and Hor izontal Flue T ermination - T ype C 12 C 32 & C 62 Appliances W all T erminal Flue Masterf lash Masterf lash Roof T erminal V er tical Option Horizontal Op[...]

  • Page 17

    SECTION 7: A IR S UPPLY 11 SECTION 7: AIR SUPPLY 7 .1 Room Se aled Installation When installed as a r oom sealed heater , the air f or combustion is dra wn in fr om outside the b uilding. It is impor tant t o ensur e that ther e is adequat e v entilation t o pr ovide air f or the distribution f an. 7 .2 Open Flued Installation It is impor tant t o [...]

  • Page 18

    COMBA T ® CTCU U NIT H EATER I NST ALLATION O PERATION AND S ERVICE M ANUAL 12 SECTION 8: GAS PIPING It is impor tant that t he gas supply pipe and th e electrical connections do not suppor t any of the heat er’ s weig ht. A gas met er is connected t o the service pipe by the gas sup ply company . An e xisting met er should be check ed, pref er [...]

  • Page 19

    SECTION 9: W IRI NG AND E LECTR ICAL I NF ORMATION 13 SECTION 9: WIR ING AND ELECTRICAL INF ORMATION 9.1 Electr ical Supply All heater mod els need a constant 230 V 50 Hz 1 Ø supply connected t o t erminals L 1 , N & Ear th. P olar ity "L & N" must be correct. The v oltage bet ween neutr al and ear th should be 0 and ne ver e x c[...]

  • Page 20

    COMBA T ® CTCU U NIT H EATER I NST ALLATION O PERATION AND S ERVICE M ANUAL 14 9.3 CTCU A Wiring Dia gr am Models 7 - 32 GROUND A T LIMIT BLUE WHITE YELLO W BRO WN BLACK BRO WN 11 12 7 9 10 8 5 64 AXIAL F AN COMBUSTION F AN WHITE YELLO W PURPLE PINK GREY 2 3 1 L E N E N L PRESSURE SWITCH RED BLACK BLUE BRO WN BLACK LIMIT THERMOST A T GREEN/YELLO W[...]

  • Page 21

    SECTION 1 0: C OMMISSIONING 15 SECTION 1 0: COMMISSIONING Installation, service, commissioning and ann ual inspection of the heat er m ust be done b y a contract or qualified in the installation and service of gas-f i r ed heating equipmen t. Read this man ual carefully bef ore installation, commissi oning, operation, or service of this equipment. [...]

  • Page 22

    COMBA T ® CTCU U NIT H EATER I NST ALLATION O PERATION AND S ERVICE M ANUAL 16 F igur e 9: A utom atic Burner Contr ol Bo x Sequence F igur e 1 0: Gas V alv e for Hea ter Models 7 - 32 Burner sequence f or Honeywell S4565C Flame Signal Start Gas V alv e Ignition Spark Supply 230 V CL OSE DO WN RU N ST ART ts = 1 0 seconds Signals Output By Contr o[...]

  • Page 23

    SECTION 1 0: C OMMISSIONING 17 1 0.2.2 Commissioning the Gas V alve (All Gases) 1 0.2.2.1 Chec k Burner Gas P ressur e 1 . Loosen the scr e w cov er of the outlet (burner) pr essure t est point and connect a manomet er . 2. With the b ur ner firing, measure th e pressur e on the manomet er . T o adjust the b ur ner pr essur e, remo ve the r egulat [...]

  • Page 24

    COMBA T ® CTCU U NIT H EATER I NST ALLATION O PERATION AND S ERVICE M ANUAL 18 SECTION 1 1: USER INSTRUCTIONS 1 1 .1 User Instructions The CTCU heat er s are fu lly automatic and oper ate from the e xternal controls f it ted on sit e . The only user controls at th e heater a re the: Burner Lock out R eset But t on ................ See P age 1 8, S[...]

  • Page 25

    SECTION 1 1: U SER I NSTRUCTIONS 19 1 1 .4.2 T o T urn the Heater Of f Set the installed r emote contr ols t o the "OFF" position. The b ur ner w ill turn of f immediat ely . The f an w ill continue t o r un f or a f ew minu tes . T o rest ar t, turn the control used abo v e to "ON". 1 1 .5 Simple Fault F inding Some possible r [...]

  • Page 26

    COMBA T ® CTCU U NIT H EATER I NST ALLATION O PERATION AND S ERVICE M ANUAL 20 SECTION 1 2: SERVICING 1 2.1 Servicing Instructions Af ter commissioning , the heat er w ill r equire mainten ance t o be carried out annually . If the heat er is used in a dir t y or dusty are a, more frequent mainten ance ma y be necessar y . Installation C ode and An[...]

  • Page 27

    SECTION 1 3: C ON V ERSION B ETWEEN G ASES 21 SECTION 1 3: CON VERSION BETW E EN GASES 1 3 .1 Gener al Con ver sion bet ween g ases w ill requir e a change of burner injector s and the gas v al v e r e-commissioning to th e new con ditions. 1 3 .2 Bur ner Con version Con ver sion of the b ur ner assemb ly from one g as to the other is the same f or[...]

  • Page 28

    COMBA T ® CTCU U NIT H EATER I NST ALLATION O PERATION AND S ERVICE M ANUAL 22 SECTION 1 4: T ROUB LESHOOTING 1 4 .1 Gener al Replace axial f an. If prob lems persist, contact Roberts-Gordon Ltd. at T el: +44 (0)1 902 498733 www .rg-inc.com Heater Operating TROUBLESHOO T ENDS. No Replace limit thermostat. The limit thermostat has tripped. See Sect[...]

  • Page 29

    SECTION 1 4: T ROUBLESHOOTING 23 1 4 .2 T r oubleshooting F or Aut omatic Ignition Bur ner Sys tems If prob lems persist, contact Roberts-Gordon Ltd. at T el: +44 (0) 1 902 498733 www .rg-inc.com Heater Operating TROUBLESHOO T ENDS. No T race fault in supervision sy stem. See Section 14.3. Ye s Is red loc kout light on? No Is the flame curr ent at [...]

  • Page 30

    COMBA T ® CTCU U NIT H EATER I NST ALLATION O PERATION AND S ERVICE M ANUAL 24 1 4.3 T r oubleshooting f or Flame Supervision S ystem Repair or r eplace as necessary . If prob lems persist, contact Roberts-Gordon Ltd. at www .rg-inc.com Contr ol box f aulty . Replace with correct type. Use Section 1 4.1 to trace the f ault. Heater Operating TROUBL[...]

  • Page 31

    SECTION 1 4: T ROUBLESHOOTING 25 1 4 .4 T r oubleshooting f or Solenoid V alves 1 4 .5 T r oubleshooting f or Main F an V alve f aulty . Replace with one of correct type. F ault elsewher e. If prob lems persist, contact Roberts-Gordon Ltd. at T el: +44 (0) 1 902 498733 www .rg-inc.com V alve Operating TROUBLESHOO T ENDS. No Ye s V alve or ignition [...]

  • Page 32

    COMBA T ® CTCU U NIT H EATER I NST ALLATION O PERATION AND S ERVICE M ANUAL 26 SECTION 1 5: R EMOV AL AND REPLACEMENT P ARTS See warnings and not es on P age 20, Section 1 2 bef or e remo ving or r eplacing par ts. Burner Componen ts All ser viceab le burner par ts are accessed b y the door on the side of the heat er . R emov e the f our sheetmeta[...]

  • Page 33

    SECTION 1 5: R EMOV AL AND R EPLACEMENT P ARTS 27 1 5 .2 Bur ner Compartment 1 5.2.1 Burner Inject ors Remo ve f le xible air duct from spigot. View ing P or t Flame P robe Burner Compartment Cover Ignition Electrode Remo ve scr e ws and pull of f burner cov er . The b urner compar tment is a sealed compar tment. F ollo wing any w ork, re-seal the [...]

  • Page 34

    COMBA T ® CTCU U NIT H EATER I NST ALLATION O PERATION AND S ERVICE M ANUAL 28 1 5 .3 Ignition Electr ode and Flame Pr obe Burners .1 20 (3 mm) spark gap Ignition Electrode Burner Compartment Front Views Limit Thermostat Ignition Electrode Flame P robe Fa n Thermostat Flame P robe Burners Description Part Number Spark Electrode 90427 41 1 Aut omat[...]

  • Page 35

    SECTION 1 5: R EMOV AL AND R EPLACEMENT P ARTS 29 1 5 .4 Flue F a n V ertical Installation IT IS IMPOR T ANT THA T ONL Y THE CORRECT FLUE F AN SPECIFIED FOR EA CH MODEL TYPE IS USED WHEN REPLA CING THESE ITEMS. C arr y out a commission af ter w orking on or changing a flue f an. See P age 1 8, Section 1 1 . MODEL CTCU-7 CTCU-1 1 CTCU-15 CTCU-22 CTC[...]

  • Page 36

    COMBA T ® CTCU U NIT H EATER I NST ALLATION O PERATION AND S ERVICE M ANUAL 30 1 5.5 P ressur e Sw itch P ull of f 3 wa y connect or . Spring open plastic clips of mounting cradle . Replace w ith correct type of pressur e sw itch for model. The pr essure s w itches are colo ur coded f o r each pr essur e set ting. C arr y out a commission af ter w[...]

  • Page 37

    SECTION 1 5: R EMOV AL AND R EPLACEMENT P ARTS 31 1 5 .6 Ignition Contr ol The contr ol plugs ont o the g as val v e. P ull out 1 2 pin electrical connection. P ull out ignition cab l e and flame p robe ca ble noting th eir positions R elease scre w secur ing contr ol t o gas v alv e. R efit in r e v ers e. Ensur e corr ect location of ignition and[...]

  • Page 38

    [...]

  • Page 39

    [...]

  • Page 40

    www.rg-inc.com Printed in U.S.A. At tach this inf ormation t o the wall near the R OBER TS GORDON ® heater Installation Code and Annual Inspections: All installations and service of ROBERTS GORDON ® products must be performed by a contractor qualified in the installation and service of products sold and supplied by Roberts-Gordon and conform to a[...]