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Table of contents for the manual
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Page 1
Copper Cutting and Pr ep Machine OPERA T OR’S MANUAL • Français – 11 • Castellano – pág. 23 122XL W ARNING! Read this Operator’s Manual carefully before using this tool. Failure to understand and follow the contents of this manual may result in electri- cal shock, fire and/or serious personal injury.[...]
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122XL Copper Cutting and Prep Machine Ridge Tool Company ii T able of Contents Recording Form for Machine Serial Number ..............................................................................................................1 General Safety Information Work Area Safety ..........................................................................[...]
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122XL Copper Cutting and Prep Machine Record Serial Number below and retain product serial number which is located on nameplate. Serial No. 122XL Copper Cutting and Pr ep Machine[...]
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122XL Copper Cutting and Prep Machine plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electrical shock. • When operating a tool outside, use an outdoor extension cord marked “W-A” or “W”. These cords are rated for outdoor use and reduce [...]
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Ridge Tool Company 3 • Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions. T ool Use and Care • Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the same rate for which it is [...]
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Ridge Tool Company 4 tubing. The brush cleans the external surface in prepa- ration for joining. Deburring disk cleans burrs from the out- side surface of the tubing. Model 122XL Copper Cutting And Prep Machine can also clean the inside of fittings using individually sized brushes that are attached to motor-driven quick change adapter. It can also [...]
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Ridge Tool Company 5 screw provided (Figure 2) . Use Allen wrench to tight- en screw onto the flat on the shaft. Mounting on No. 1206 Stand 1. Set up the 1206 Stand by opening legs and pushing down on the tray. Legs should be stiff and the stand should not wobble. NOTE! The tristand leg stiffness can be increased or decreased by the following proce[...]
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Page 8
Cutting T ube 1. Mark the tubing at the desired length. For operator convenience, a scale is provided on the machine. Check that the tubing is not visibly bent. Cutting tubing that is bent will result in exces- sive vibration. Use hand cutter. 2. Raise cutter handle of the machine to its maximum height to provide clearance for the tubing (Figure 3)[...]
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Page 9
9. Turn the ON/OFF switch to the OFF position. 10. Remove tubing from the machine. Raise the cutter handle to its maximum height. Cleaning/Deburring O.D. of T ube 1. Turn the ON/OFF switch to the ON position. 2. Place the end of the tube on the rest plate. Lengths of tubing longer than four feet should be supported by pipe stands. Pipe supports are[...]
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Ridge Tool Company 8 Reaming I.D. of T ube NOTE! Maximum capacity of the reamer is 2 ” diameter tubing. 1. Turn ON/OFF switch to ON position. 2. Remove burrs on inside of tube by placing tube over reamer cone and gently applying pressure (Figure 8) . Long lengths of tubing should be supported by pipe stands. Keep fingers away from the reamer cone[...]
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Ridge Tool Company 9 Maintenance Instructions WARNING Make sure machine is unplugged from power source before performing maintenance or mak- ing any adjustment. Lubrication Keep a light coat of oil on the rack and pinion, the cutter wheel shaft, and the roller shafts. Rollers Keep rollers clean and free from dirt and debris. Cutter Wheel Replacemen[...]
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Page 12
5. Reinstall nut and washer and tighten by again holding the shaft stationary. Apply sufficient torque to the nut to prevent the disk from turning. Figure 11 – Assembling Deburring Disk Motor Motor is equipped with a thermal overload that turns off the motor in the event it develops excessive heat. To reset the thermal overload, wait approximatel[...]
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Machine à couper et à prépar er le cuivr e modèle 122XL Machine à couper et à préparer le cuivre Modèle 122XL Inscrivez ci-dessous le numéro de série de la plaque signalétique l’appareil pour future référence. N° de série :[...]
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Machine à couper et à préparer le cuivre Modèle 122XL Ridge Tool Company 12 T able des matières Fiche d’enregistrement du numéro de série de la machine ....................................................................................11 Consignes générales de sécurité Sécurité du chantier ...........................................[...]
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Ridge Tool Company 13 Machine à couper et à préparer le cuivre Modèle 122XL Les risques de choc é lectrique augmentent lorsque votre corps est en contact avec une masse. • N’exposez pas les appareils électriques à la pluie ou aux intempéries. Toute p é n é tration d ’ eau à l ’ int é rieur d ’ un appareil é lectrique augmente[...]
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Ridge Tool Company 14 Machine à couper et à préparer le cuivre Modèle 122XL • Habillez-vous de manière appropriée. Ne portez pas de vêtements amples ou de bijoux. Attachez les cheveux longs. Gardez vos cheveux, vos vête- ments et vos gants à l’écart du mécanisme. Les v ê tements amples, les bijoux et les cheveux longs peuvent s ’ [...]
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Ridge Tool Company 15 Machine à couper et à préparer le cuivre Modèle 122XL Les v ê tements risquent d ’ê tre entra î n é s par les rouleaux ou outils en rotatifs. • Ne jamais utiliser une machine dont les carters de sécurité sont endommagés. Une main ou des doigts risquent d ’ê tre tranch é s par le couteau de l ’ al é soir. [...]
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Ridge Tool Company 16 Machine à couper et à préparer le cuivre Modèle 122XL Figure 1 – Machine à couper et à préparer le cuivre Figure 2 – Brosses à raccords, adaptateur à montage rapide, et support de montage Assemblage de la machine MISE EN GARDE ! La prévention des accidents graves dépend de l’assemblage approprié de la machine[...]
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Ridge Tool Company 17 Machine à couper et à préparer le cuivre Modèle 122XL endommager le cordon d ’ alimentation. • Assurer un emplacement sec pour la machine et son op é rateur. Ne jamais utiliser cette machine lorsque vous avez les pieds dans l ’ eau. 2. Nettoyez le chantier avant toute intervention. Evacuez les outils et les d é bri[...]
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Ridge Tool Company 18 Machine à couper et à préparer le cuivre Modèle 122XL • Ecartez vos mains et vos doigts de l ’ al é soir et des brosses m é talliques. Figure 3 – Position opératoire et installation de la machine appropriées 5. R é glez la hauteur du galet de coupe afin d ’ obtenir une position confortable. Alignez le galet de[...]
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Ridge Tool Company 19 Machine à couper et à préparer le cuivre Modèle 122XL 7. Appuyez lentement et continuellement sur la poign é e jusqu ’à ce que le tuyau soit sectionn é . Ne pas forcer le galet de coupe contre le tuyau. Cela endommagera le galet de coupe et nuira à sa long é vit é . 8. Rel â chez votre appui sur la poign é e, tou[...]
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Ridge Tool Company 20 Machine à couper et à préparer le cuivre Modèle 122XL Figure 8 – Alésage de l’intérieur du tuyau Nettoyage de l’intérieur des raccords NOTA ! Les brosses à raccords sont vendues s é par é - ment. 1. Assurez-vous que la brosse correspond au diam è tre du raccord. Le cas é ch é ant, installez une brosse de dia[...]
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Ridge Tool Company 21 Machine à couper et à préparer le cuivre Modèle 122XL Entretien MISE EN GARDE ! Assurez-vous que la machine est débranchée avant toute intervention d’entretien ou de réglage. Lubrification Maintenez une l é g è re couche d ’ huile sur la cr é mail- l è re, l ’ axe du galet de coupe et les arbres des rouleaux. [...]
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Ridge Tool Company 22 4. Enfilez le nouveau disque d ’é barbage sur l ’ arbre, avec son num é ro de mod è le F-4697 (estamp é sur un c ô t é du disque d ’é barbage) face au b â ti de la machine, puis r é installez la brosse. 5. R é installez l ’é crou et la rondelle, puis resserrez l ’é crou en immobilisant l ’ arbre par son[...]
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Máquina cor tadora y pr eparadora de tubos de cobr e 122XL Máquina cortadora y preparadora de tubos de cobre 122XL A continuación anote el número de serie que aparece en la placa de características del producto. No. de Serie[...]
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Máquina cortadora y preparadora de tubos de cobre 122XL Ridge Tool Company 24 Índice Ficha de registro del Número de Serie de la máquina .............................................................................................23 Información general de seguridad Seguridad en la zona de trabajo ...............................................[...]
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Ridge Tool Company 25 Máquina cortadora y preparadora de tubos de cobre 122XL po queda conectado a tierra, aumenta el riesgo de que sufra un choque el é ctrico. • No exponga las máquinas eléctricas a la lluvia o a condiciones mojadas. Si agua penetra en una m á quina a motor, aumenta el riesgo de que se pro- duzca un golpe el é ctrico. • [...]
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Ridge Tool Company 26 Máquina cortadora y preparadora de tubos de cobre 122XL mientras hace funcionar una herramienta a motor puede resultar en lesiones personales graves. • Vístase adecuadamente. No lleve ropa suelta ni joyas. Amarre una cabellera larga. Mantenga su cabello, ropa y guantes apartados de las piezas en movimiento. La ropa suelta,[...]
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Ridge Tool Company 27 Máquina cortadora y preparadora de tubos de cobre 122XL diámetro. Usar esta Cortadora para otras tareas o hacerle modificaciones para someterla a otros usos, aumentar á el riesgo de que se produzcan lesiones. • No lleve guantes ni ropa suelta cuando haga fun- cionar la máquina. Mantenga las mangas y las chaquetas abotona[...]
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Ridge Tool Company 28 Máquina cortadora y preparadora de tubos de cobre 122XL Figura 1 – Cortadora y preparadora de tubería de cobre No. 122XL Figura 2 – Escobillas limpiafittings, adaptador para el rápido quita y pon de escobillas y el por- taescobillas Montaje de la máquina ADVERTENCIA Se requiere montar la Cortadora correctamente para ev[...]
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Ridge Tool Company 29 Máquina cortadora y preparadora de tubos de cobre 122XL • haya una senda directa hasta el tomacorriente, libre de fuentes de calor, aceites, bordes afilados o cortantes o piezas movibles que puedan da ñ ar al cord ó n el é ctrico; • haya un lugar seco para situar la m á quina y al operario. No use la m á quina si est[...]
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Ridge Tool Company 30 Máquina cortadora y preparadora de tubos de cobre 122XL 4. Adopte la postura correcta para trabajar: as í mantiene su equilibrio y el control de la m á quina (Figura 3) . • P á rese vuelto hacia la manivela de la cortadora y los rodillos de accionamiento. • Asegure que puede alcanzar con facilidad el inte- rruptor de e[...]
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Ridge Tool Company 31 Máquina cortadora y preparadora de tubos de cobre 122XL Figura 4 – Rodillos de apoyo de la rueda de corte en contacto con el tubo 7. Ejerza una leve y continua presi ó n sobre la manivela hasta que se haya cortado el tubo. No fuerce la rueda de corte hacia el tubo. As í se da ñ a la rueda de corte y se acorta su vida ú [...]
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Ridge Tool Company 32 Máquina cortadora y preparadora de tubos de cobre 122XL Escariado del diámetro interior del tubo ¡ NOTA! S ó lo pueden escariarse tubos de hasta 2 pul- gadas de di á metro con esta m á quina. 1. Mueva el interruptor de ON/OFF a la posici ó n de ON (encendido). 2. Elimine las rebabas del interior del tubo colocando el tu[...]
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Ridge Tool Company 33 Máquina cortadora y preparadora de tubos de cobre 122XL • VJ99 No. en el cat á logo 56662 • RJ98 No. en el cat á logo 56667 • RJ99 No. en el cat á logo 56672 Instrucciones para el mantenimiento ADVERTENCIA Asegure que la máquina se encuentre desenchu- fada antes de efectuarle servicio o ajustes. Lubricación Manteng[...]
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Ridge Tool Company 34 2. Extraiga la tuerca de 1 / 2 pulgada y su arandela fuera del á rbol. 3. Extraiga la escobilla y el disco quitarebabas (Figura 11) . 4. Meta el nuevo disco quitarebabas en el á rbol con su n ú mero de modelo F-4697 (estampado en un costa- do) apuntando hacia la carcasa de la m á quina. Vuelva a colocar la escobilla. 5. Vu[...]
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Ridge Tool Company 35 Máquina cortadora y preparadora de tubos de cobre 122XL Diagrama de cableado 115V, 60 Hz 100V – 50/60Hz (220 – 240V/50Hz Negro (CAFÉ) Interruptor visto desde atrás Verde (VERDE-AMARILLO) Blanco (AZUL) Negro Blanco Verde Chasis a tierra Motor[...]
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Ridge Tool Company 36 Máquina cortadora y preparadora de tubos de cobre 122XL[...]
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Ridge T ool Company 400 Clark Street Elyria, Ohio 44035-6001 Printed in U.S.A. 4/03 999-998-125.10 Against Material Defects & Workmanship FULL LIFETIME WARRANTY Against Material Defects & Workmanship FULL LIFETIME WARRANTY What is covered RIDGID ® tools are warranted to be free of defects in workmanship and material. How long coverage last[...]