RHINO 1540 manual

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A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of RHINO 1540, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of RHINO 1540 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of RHINO 1540. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of RHINO 1540 should contain:
- informations concerning technical data of RHINO 1540
- name of the manufacturer and a year of construction of the RHINO 1540 item
- rules of operation, control and maintenance of the RHINO 1540 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of RHINO 1540 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of RHINO 1540, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the RHINO service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of RHINO 1540.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the RHINO 1540 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    © 2007 Alamo Group Inc. RHINO ® 1020 S. Sangamon A ve. Gibson City , IL 60936 800-446-5158 Email: parts@servis-rhino.com P ART'S MANUAL An Operator's Manual was shipped with the equipment in the Manual Canister . This Operator's Manual is an integral part of the safe operation of this machine and must be maint ained with the unit a[...]

  • Page 2

    TO THE OWNER/OPERA T OR/DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the c[...]

  • Page 3

    P ARTS SECTION Parts Section – 1[...]

  • Page 4

    Parts Section – 2 ©2007 Alamo Group Inc. For maximum safety and to guarantee optimum product reliability, always use genuine Servis-Rhino Parts. The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death. Direct any questions regarding parts to: The following instructions are o[...]

  • Page 5

    PART NAME INDEX ADJUST LINK ASSEMBLY ............................................................................................................................................ 27, 28 ADJUSTING LINK - MANUAL ........................................................................................................................................ 29, [...]

  • Page 6

    GENERAL ASSEMBLY Rev 03-07 1540 (Oct-01)S/N 14500 -Current Rev 03-07 ©2007 Alamo Group Inc. Parts Section – 4[...]

  • Page 7

    GENERAL ASSEMBLY Rev 03-07 ITEM PART NO. QTY. DESCRIPTION A 00775902 1 A-FRAME B 00775901 1 MAINFRAME C 00775900 1 MOLDBOARD CARRIER D1 69104B1 1 MOLDBOARD (8’) D2 69137B1 1 MOLDBOARD (10) E1 441111 1 GRADER BLADE (8’) E2 691372 1 GRADER BLADE (10’) F B69115A 2 ADJUSTING LINK G B69116B 1 ADJUSTING LINK K 0691360200 1 END PLATE (RIGHT) L 06913[...]

  • Page 8

    SKID SHOE ASSEMBLY S/N 16152-CURRENT Rev 03-07 ITEM PART NO. QTY. DESCRIPTION 1 02845500 4 HEXB 5/8 NC 2 PL5 2 00001401 4 WASHER 3 00010300 4 LOCKWASHER 5/8 4 00010400 4 NUT 5/8 NC HEX PL 5 00768246 2 WELDMENT, SKID SHOE MOUNT 6 00768243 2 WELDMENT, SKID SHOE 7 00768249 2 PIN, ADJUSTING 8 37107B13 2 CLIP-X HAIR PIN 1540 (Oct-01)S/N 14500 -Current R[...]

  • Page 9

    GAUGE WHEEL ITEM PART NO. QTY. DESCRIPTION 1 0831080200 1 BEAM WELDMENT W/BUSHINGS 2 0691500100 1 TAILWHEEL BRACKET 3 00758151 1 CASTER WLDMT (SINGLE SPINDLE) 00758554 1 CASTER WLDMT (DOUBLE SPINDLE) 4 4720 1 GREASE FITTING 5 7A121080 3 BOLT 6 00003901 2 LOCKWASHER 7 5B12100 2 NUT 8 5GR12100 1 LOCKNUT 9 165024 1 COTTER PIN (SINGLE SPINDLE) 10 30104[...]

  • Page 10

    WHEEL HUB ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 3 00756576 1 BEARING CUP(OUTSIDE) 4 00750434 1 BEARING CONE(INSIDE) 5 00756577 1 BEARING CUP(INSIDE) 6 00756488 5 STUD BOLT 7 00750614 5 NUT 8 00756490 1 BEARING ADJUSTING NUT 9 00756491 1 SEAL 10 00756493 1 WASHER 11 00756492 1 DUST CAP 12 00000400 1 COTTER PIN 13 00003500 1 GREASE FITTING 14 00756[...]

  • Page 11

    WHEEL HUB ITEM PART NO. QTY. DESCRIPTION 1 371247SA 1 HUB ASSEMBLY (INCL. 4, 5, 11, 12) 2 371247F 1 GREASE SEAL 3 371247E 1 BEARING CONE (INNER) 4 371247D 1 BEARING CUP (INNER) 5 W-33 1 BEARING CUP (OUTER) 6 371247C 1 BEARING CONE (OUTER) 7 371247H 1 SPINDLE WASHER 8 371247J 1 SPINDLE NUT 9 1621/2010 1 COTTER PIN 10 371247G 1 HUB CAP 11 PT115 5 LUG[...]

  • Page 12

    WHEEL HUB ITEM PART NO. QTY. DESCRIPTION 1 PT110SA 1 HUB ASSEMBLY (INCL. 4, 5, 11, 12) 2 PT106 1 GREASE SEAL 3 PT107 1 BEARING CONE (INNER) 4 W-33 1 BEARING CUP (INNER) 5 PT108 1 BEARING CUP (OUTER) 6 PT109 1 BEARING CONE (OUTER) 7 PT113A 1 SPINDLE WASHER 8 PT114 1 SPINDLE NUT 9 1621/2010 1 COTTER PIN 10 PT112 1 HUB CAP 11 PT115 5 LUG BOLT 12 PT116[...]

  • Page 13

    REAR BLADE HYDRAULICS ITEM PART NO. QTY 8’ QTY 10’ DESCRIPTION 1 0691600000B 1 2 HYDRAULIC CYLINDER 2 00759715A 1 1 HYDRAULIC CYLINDER 3 691302 2 4 HOSE 4 651132 2 2 HOSE 5 11565 2 4 ELBOW ADAPTER 1540 (Oct-01)S/N 14500 -Current Rev 03-07 ©2007 Alamo Group Inc. Parts Section – 11[...]

  • Page 14

    HYDRAULIC CYLINDER Rev 03-05 ITEM PART NO. QTY. DESCRIPTION 0691600000B - HYDRAULIC CYLINDER 1 00775917 1 HEX NUT 2 49045 4 COTTER PIN 3 0116000 1 SETSCREW 4 00775918 4 BUSHING 5 00775916 2 CYLINDER PIN 6 00775915 1 CYLINDER HEAD 7 00778736 1 CYLINDER TUBE 8 00775913 1 CYLINDER ROD 9 00775912 1 ROD CLEVIS 10 00775911 1 PISTON 11 ¤* 1 SEAL HALLITE [...]

  • Page 15

    CYLINDER - HYDRAULIC Rev 03-07 ITEM PART NO. QTY. DESCRIPTION 0691600000 - CYLINDER HYD 16 STX4BOREX2ROD 1 0781070002 1 LOCKNUT PISTON 2 0781070013 2 PIN, CLEVIS 3 0781070014 1 HEAD 4 0781070015 1 PISTON 5 0691600016 1 ROD,PISTON W/CLEVIS 6 0691000100 1 BARREL,HYD.CYLINDER 7 37107B13 2 CLIP-X HAIR PIN 0781070200 - SEAL KIT 1540 (Oct-01)S/N 14500 -C[...]

  • Page 16

    CYLINDER - HYDRAULIC ITEM PART NO. QTY. DESCRIPTION 8727 COMPLETE ASSEMBLY 1 8755 1 CAP 2 8757 1 HEAD 3 00760671 1 PISTON 4 8753 1 PISTON ROD 5 8752 1 TUBE 6 8756 4 TIE ROD 7 00023100 1 BOLT 8 00013901 1 HEX NUT 9 8763 1 SEAL KIT 13 8354 2 ref PIVOT PIN 14 00606000 2 ref COTTER PIN 16 8754 1 OUTER CLEVIS 18 02031800 8 TIE ROD NUT 19 4675 1 PISTON N[...]

  • Page 17

    CYLINDER - HYDRAULIC ITEM PART NO. QTY. DESCRIPTION 8727A COMPLETE ASSEMBLY 1 00774729 1 CLEVIS CAP 2 00774734 1 ROD CAP 3 00774730 1 PISTON 4 00774753 1 ROD 5 3047111 1 TUBE 6 3047112 4 TIE ROD 15 3047117 1 NYLON THREAD PROTECTOR 16 1917140 1 ROD CLEVIS 17 00774740 1 SET SCREW 18 33003H5C 8 TIE ROD NUT 19 5JRC12160 1 PISTON NUT 20 1917132 1 PORT P[...]

  • Page 18

    HYDRAULIC CYLINDER ITEM PART NO. QTY. DESCRIPTION 00759715A - HYDRAULIC CYLINDER 1 2417158 1 CLEVIS CAP 2 2417157 1 ROD CAP 3 00774733 1 PISTON 4 00774736 1 ROD 5 00774747 1 TUBE 6 00774741 4 TIE ROD 7 ¤* 2 END CAP O-RING 8 ¤* 1 ROD, WIPER SEAL 9 ¤* 1 ROD, DUST SEAL 10 ¤* 1 PISTON SEAL 11 ¤* 2 PISTON WEAR RING 12 ¤* 2 END CAP BACKUP WASHERS 1[...]

  • Page 19

    CYLINDER - HYDRAULIC ITEM PART NO. QTY. DESCRIPTION 1 00759715 1 HYDRAULIC CYLINDER W/CLEVIS PIN 2 691302 1 HYDRAULIC HOSE 3 94514 1 STREET ELBOW 4 4376 8 NUT 5 7343 2 COTTER PIN 6 4378 1 NUT 7 4427 1 BOLT 8 4675 1 PISTON NUT 9 8354 2 CLEVIS PIN 10 8784 1 CAP 11 00759734 1 TUBE 12 00759733 1 PISTON 13 00759735 1 PISTON ROD 14 8786 1 HEAD 15 8754 1 [...]

  • Page 20

    CYLINDER - HYDRAULIC ITEM PART NO. QTY. DESCRIPTION 1 B69135A 1 COMPLETE CYLINDER W/CLEVIS PIN 2 651132 2 HYDRAULIC HOSE 3 00001200 8 HEX NUT 4 00000400 2 COTTER PIN 5 5B6160 1 HEX NUT 6 7E62414 1 BOLT 7 691351 1 PISTON NUT 8 8354 1 CLEVIS PIN 9 69135A2 1 CLEVIS BASE 10 6913010 1 TUBE 11 6913011 1 PISTON 12 6913012 1 ROD 691353 1 ROD 13 6913013 1 H[...]

  • Page 21

    CYLINDER - HYDRAULIC ITEM PART NO. QTY. DESCRIPTION 1 B69135A 1 COMPLETE CYLINDER W/CLEVIS PIN 2 651132 2 HYDRAULIC HOSE 3 00001200 8 HEX NUT 4 00000400 2 COTTER PIN 5 5B6240 1 HEX NUT 6 7E62414 1 BOLT 7 691351 1 PISTON NUT 8 8354 1 CLEVIS PIN 9 0691350014 1 CLEVIS BASE 10 0691350006 1 TUBE 11 0691350004 1 PISTON 12 0691350005 1 ROD 13 0691350010 1[...]

  • Page 22

    CYLINDER - HYDRAULIC ITEM PART NO. QTY. DESCRIPTION 1 B69131B1 1 HYDRAULIC CYLINDER COMPLETE 2 651132 1 HYDRAULIC HOSE 3 00001200 8 NUT 4 00000400 2 COTTER PIN 5 5B6160 1 HEX NUT 6 6511322 1 BOLT 7 6511320 1 PISTON NUT 8 8354 2 CLEVIS PIN 9 65113A12 1 BASE CLEVIS 10 691314 1 TUBE 11 691315 1 PISTON 12 69131B10 1 PISTON ROD 691316 1 PISTON ROD 13 65[...]

  • Page 23

    CYLINDER - HYDRAULIC ITEM PART NO. QTY. DESCRIPTION 1 B69131B1 1 HYDRAULIC CYLINDER COMPLETE 2 651132 1 HYDRAULIC HOSE 3 00001200 8 NUT 4 00000400 2 COTTER PIN 5 5B6240 1 HEX NUT 6 7E62414 1 BOLT 7 691351 1 PISTON NUT 8 8354 2 CLEVIS PIN 9 0651130001 1 BASE CLEVIS 10 0691310002 1 TUBE 11 0651130005 1 PISTON 12 0691310001 1 PISTON ROD 13 0651130016 [...]

  • Page 24

    HOSE CONNECTIONS - HYDRAULIC ITEM PART NO. QTY. DESCRIPTION 1 94514 1 SWIVEL FITTING 2 B65131 1 QUICK COUPLER ASSEMBLY 3 02963649 1 NIPPLE 4 651311 1 COUPLER 5 651312 1 COUPLER TIP - MALE 1540 (Oct-01)S/N 14500 -Current Rev 03-07 ©2007 Alamo Group Inc. Parts Section – 22[...]

  • Page 25

    BRACKET ASSY - CONTROL VALVE ITEM PART NO. QTY. DESCRIPTION 1 B651401 1 BRACKET W/FASTENERS 2 00016200 6 BOLT 3 13500 6 LOCKWASHER 4 5B5180 6 HEX NUT 1540 (Oct-01)S/N 14500 -Current Rev 03-07 ©2007 Alamo Group Inc. Parts Section – 23[...]

  • Page 26

    CONTROL VALVE ASSEMBLY 1540 (Oct-01)S/N 14500 -Current Rev 03-07 ©2007 Alamo Group Inc. Parts Section – 24[...]

  • Page 27

    CONTROL VALVE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 0691700000 1 CONTROL VALVE (OPEN CTR) 0691710000 1 CONTROL VALVE (CLOSED CTR) 1 6514042 1 CLOSED CTR PLUG ASSY(INCL. 2,3, &4) 2 6514041 1 O-RING SEAL 3 6514044 1 BACK-UP WASHER 4 6514045 1 O-RING SEAL 5 6514039 1 CONV. PLUG ASSY.(FOR OPEN CTR) 6 6514041 1 O-RING SEAL 7 0691700001 1 ADJ. RELI[...]

  • Page 28

    VALVE SELECTOR ITEM PART NO. QTY. DESCRIPTION 1 0781300000 1 VALVE ASSEMBLY (COMPLETE) 2 0781300005 2 SEAL 1540 (Oct-01)S/N 14500 -Current Rev 03-07 ©2007 Alamo Group Inc. Parts Section – 26[...]

  • Page 29

    ADJUST LINK ASSEMBLY ITEM PART NO. QTY. DESCRIPTION B69116B - ADJUST LINK ASSEMBLY 1 00776119 1 WDMT. ADJUSTING LINK HOUSING 2 00776121 1 WDMT. ADJUSTING LINK ROD 3 00775916 2 PIN, CYLINDER 4 691154 1 PIN, CLEVIS 5 00606000 4 PIN, COTTER 6 37107B13 1 CLIP, HAIR PIN 7 02969064 2 BUSHING SPRING (NOT SHOWN) 1540 (Oct-01)S/N 14500 -Current Rev 03-07 ©[...]

  • Page 30

    ADJUST LINK ASSEMBLY ITEM PART NO. QTY. DESCRIPTION B69116B¤ - ADJUST LINK ASSEMBLY 1 69116B1 1 ADJUSTING LINK HOUSING 2 69116A2 1 ADJUSTING LINK ROD 3 691154 3 PIN 4 37107B13 3 CLIP PIN 1540 (Oct-01)S/N 14500 -Current Rev 03-07 ©2007 Alamo Group Inc. Parts Section – 28[...]

  • Page 31

    ADJUSTING LINK - MANUAL ITEM PART NO. QTY. DESCRIPTION - B69115A - MAINFRAME SWING & MOLDBOARD PIVOT A 69115A1 1 ADJUSTING LINK HOUSING WELDMENT B 69115A2 1 ADJUSTING LINK ROD WELDMENT C 691154 3 CLEVIS PIN D 00000400 3 COTTER PIN 1540 (Oct-01)S/N 14500 -Current Rev 03-07 ©2007 Alamo Group Inc. Parts Section – 29[...]

  • Page 32

    ADJUSTING LINK - MANUAL ITEM PART NO. QTY. DESCRIPTION B69116B - MOLDBOARD TILT A 69116B1 1 ADJUSTING LINK HOUSING WELDMENT B 69116A2 1 ADJUSTING LINK ROD WELDMENT C 691154 3 CLEVIS PIN D 00000400 3 COTTER PIN 1540 (Oct-01)S/N 14500 -Current Rev 03-07 ©2007 Alamo Group Inc. Parts Section – 30[...]

  • Page 33

    SAFETY DECAL SHEETS ITEM PART NO. QTY. DESCRIPTION 1 00776261 1 SHEET,1540 BLADE DECAL 2 00776481 1 SHEET,MANUALCANISTER DECAL 3 1458392 1 DECAL,RED REFLECTOR (NOT SHOWN) 4 1458393 1 DECAL,YELLOW REFLECTOR (NOT SHOWN) 1540 (Oct-01)S/N 14500 -Current Rev 03-07 ©2007 Alamo Group Inc. Parts Section – 31[...]

  • Page 34

    [...]

  • Page 35

    LIMITED WARRANTY 1. LIMITED WARRANTIES 1.01. Servis-Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the goods purchased are free from defects in material or w[...]

  • Page 36

    T O THE OWNER/OPERA T OR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) ma[...]

  • Page 37

    Printed U.S.A. P/N 6 9 7 P 1540 Rear Blades PL 06/01[...]