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Reliance Water Heaters 606 Series manual

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Table of contents for the manual

  • Page 1

    1 Instruction Manual KEEP THIS MANUAL IN THE POCKET ON HEA TER FOR FUTURE REFERENCE WHENEVER MAINTENANCE ADJUSTMENT OR SERVICE IS REQUIRED. NOT FOR USE IN MANUF ACTURED (MOBILE) HOMES ALL TECHNICAL AND W ARRANTY QUESTIONS: SHOULD BE DIRECTED T O THE LOCAL DEALER FROM WHOM THE W A TER HEA TER WAS PURCHASED. IF YOU ARE UNSUCCESSFUL, PLEASE WRITE T O [...]

  • Page 2

    2 SAFE INST SAFE INST SAFE INST SAFE INST SAFE INST ALLA ALLA ALLA ALLA ALLA TION TION TION TION TION , USE AND SERVICE , USE AND SERVICE , USE AND SERVICE , USE AND SERVICE , USE AND SERVICE Y our safety and the safety of others is extremely import ant in the inst allation, use and servicing of this water heater . Many safety-related messages and [...]

  • Page 3

    3 GENERAL SAFETY GENERAL SAFETY GENERAL SAFETY GENERAL SAFETY GENERAL SAFETY[...]

  • Page 4

    4 SAFE INST ALLA TION, USE AND SERVICE .............................. 2 GENERAL SAFETY .................................................................. 3 T ABLE OF CONTENTS .............................................................. 4 INTRODUCTION ........................................................................ 4 Preparing for the New [...]

  • Page 5

    5 TYPICAL INST TYPICAL INST TYPICAL INST TYPICAL INST TYPICAL INST ALLA ALLA ALLA ALLA ALLA TION TION TION TION TION GET T O KNOW YOUR W A TER HEA TER - GAS MODELS * INST AL L IN ACCORDANCE WITH LOCAL CODES. * DRIP LEG AS REQUIRED BY LOCAL CODES. * ALL PIPING MA TERIALS TO BE SUPPLIED BY CUSTOMERS. FIGURE 1. (T) THERMOST A T A VENT PIPE B DRAFT HOO[...]

  • Page 6

    6 TYPICAL INST TYPICAL INST TYPICAL INST TYPICAL INST TYPICAL INST ALLA ALLA ALLA ALLA ALLA TION TION TION TION TION FIGURE 2. MIXING V AL VE USAGE This appliance has been design certified as complying with ANSI Z21.10.3 latest edition, for water heaters and is considered suitable for: Water (Potable) Heating: All models are considered suitable for[...]

  • Page 7

    7 1. Turn “OFF” the gas supply to the water heater . If the main gas line shut-off valve serving all gas appliances is used, also shut “OFF” the gas at each appliance. Leave all gas appliances shut “OFF” until the water heater installation is completed, see Figures 3 and 4. 2. Turn “OFF” the water supply to the water heater at the w[...]

  • Page 8

    8 MA MA MA MA MA TERIALS AND BASIC T TERIALS AND BASIC T TERIALS AND BASIC T TERIALS AND BASIC T TERIALS AND BASIC T OOLS NEEDED OOLS NEEDED OOLS NEEDED OOLS NEEDED OOLS NEEDED DECIDING ON THE TYPE OF INST ALLA TION There are typically two different types of installations. The installation section of this manual has been broken into these two metho[...]

  • Page 9

    9 FACTS TO CONSIDER ABOUT THE LOCA TION Carefully choose an indoor location for the new water heater , because the placement is a very important consideration for the safety of the occupants in the building and for the most economical use of the appliance. This water heater is not for use in manufactured (mobile) homes or outdoor installation. Whet[...]

  • Page 10

    10 This water heater must not be installed directly on carpeting. Carpeting must be protected by metal or wood panel beneath the appliance extending beyond the full width and depth of the appliance by at least 3” (76.2 mm) in any direction, or if the appliance is installed in an alcove or closet, the entire floor must be covered by the panel. Fai[...]

  • Page 11

    11 Insulation blankets are available to the general public for external use on gas water heaters but are not necessary with Reliance products. The purpose of an insulation blanket is to reduce the standby heat loss encountered with storage tank heaters. Y our Reliance water heater meets or exceeds the EP ACT standards with respect to insulation and[...]

  • Page 12

    12 a design of louver or grille is known, it should be used in calculating the size opening required to provide the free area specified. If the design and free area is not known, it may be assumed that wood louvers will be 20-25 percent free area and metal louvers and grilles will have 60-75 percent free area. Louvers and grilles shall be fixed in [...]

  • Page 13

    13 FIGURE 15. SECTION A - GAL V ANIZED PIPING (See Figure 15) 1. Position the water heater so that the existing piping will require the shortest distance between connections. Make sure that you are able to reach the drain valve and all connections when the water heater is in place. This will make it easy to service the water heater . The water heat[...]

  • Page 14

    14 8. After checking that all connections are tight and the drain valve near the bottom of the water heater is closed, go to “Filling the Water Heater”. SECTION B COPPER (SWEA T) PIPING (See Figure 19) FIGURE 19. 1. Position the water heater so that the existing piping will require the shortest distance between connections. Make sure that you a[...]

  • Page 15

    15 shown. Clean the inside of each sweat fitting with the wire brush as shown. Make sure you do not touch the cleaned areas, see Figure 22. FIGURE 22. 7 . Using the diagram map out the installation. Screw fittings onto the nipples, hand tight. Then measure and cut the copper tubing. Please note that special adapters may be needed to match existing [...]

  • Page 16

    16 TEMPERA TURE-PRESSURE RELIEF VAL VE This heater is provided with a properly certified combination temperature - pressure relief valve by the manufacturer . The valve is certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment of materials as meeting the requirements for Relief V[...]

  • Page 17

    17 The temperature-pressure relief valve must be manually operated at least once a year . Caution should be taken to ensure that (1) no one is in front of or around the outlet of the temperature-pressure relief valve discharge line, and (2) the water manually discharged will not cause any bodily injury or property damage because the water may be ex[...]

  • Page 18

    18 FIGURE 28. There must be a minimum of 6” (153 mm) clearance between single wall vent pipe and any combustible material. Fill and seal any clearance between single wall vent pipe and combustible material with mortar mix, cement, or other noncombustible substance. For other than single wall, follow vent pipe manufacturer’s clearance specificat[...]

  • Page 19

    19 If a standard model is installed above 2,000 feet (610 m) or high altitude model is installed above 4,500 feet (1,370 m), the input rating should be reduced at the rate of 4 percent for each 1000 feet (305 m) above sea level which requires replacement of the burner orifice in accordance with National Fuel Gas Code ANSI Z223.1/NFP A 54 or Contact[...]

  • Page 20

    20 FOR YOUR SAFETY READ BEFORE LIGHTING W ARNING: If you do not follow these instructions exactly , a fire or explosion may result causing property damage, personal injury or loss of life. LIGHTING INSTRUCTIONS 1. Set thermostat to the lowest setting. TO TURN OFF GAS TO APPLIANCE BEFORE LIGHTING: ENTIRE SYSTEM MUST BE FILLED WITH W ATER AND AIR PUR[...]

  • Page 21

    21 FOR YOUR SAFETY READ BEFORE LIGHTING BEFORE LIGHTING: ENTIRE SYSTEM MUST BE FILLED WITH W ATER AND AIR PURGED A T F AUCETS . W ARNING: If you do not follow these instructions exactly , a fire or explosion may result causing property damage, personal injury or loss of life. 1. STOP! Read the safety information above on this label. 2 . Set the the[...]

  • Page 22

    22 on the thermostat, read the “T emperature Regulation” section in this manual, see Figures 31 and 32. Never allow small children to use a hot water tap, or to draw their own bath water . Never leave a child or handicapped person unattended in a bathtub or shower . NOTE: A water temperature range of 120°F-140°F (49°C-60°C) is recommended b[...]

  • Page 23

    23 c . Large amounts of hot water are used in a short time and the refill water in the tank is very cold. Moisture from the products of combustion condense on the cooler tank surfaces and form drops of water which may fall onto the burner or other hot surfaces to produce a “sizzling” or “frying” noise. Excessive condensation can cause pilot[...]

  • Page 24

    24 HYDROGEN GAS: Hydrogen gas can be produced in a hot water system that has not been used for a long period of time (generally two weeks or more). Hydrogen gas is extremely flammable and explosive. T o prevent the possibility of injury under these conditions, we recommend the hot water faucet, located farthest away , be opened for several minutes [...]

  • Page 25

    25 BURNER CLEANING If inspection of the burner shows that cleaning is required, turn the gas control knob clockwise ( ) to the “OFF” position, depressing slightly . NOTE: The knob cannot be turned from “PILOT” to “OFF” unless knob is depressed slightly . DO NOT FORCE. Loose deposits on or around the burner can be removed by carefully us[...]

  • Page 26

    26 The water heater should be drained if being shut down during freezing temperatures. Also periodic draining and cleaning of sediment from the tank may be necessary . 1. Turn the gas control knob to the “OFF” position. 2. CLOSE the cold water inlet valve to the water heater . 3. OPEN a nearby hot water faucet and leave open to allow for draini[...]

  • Page 27

    27 A . Water at the draft hood is water vapor which has condensed out of the combustion products. This is caused by a problem in the vent. Contact the gas utility . B . *Condensation may be seen on pipes in humid weather or pipe connections may be leaking. C. *The anode rod fitting may be leaking. D. Small amounts of water from the temperature-pres[...]

  • Page 28

    28 These guidelines should be utilized by a qualified service agent. TROUBLESHOOTING GUIDELINES TROUBLESHOOTING GUIDELINES TROUBLESHOOTING GUIDELINES TROUBLESHOOTING GUIDELINES TROUBLESHOOTING GUIDELINES Improperly sealed, hot or cold supply connection, Tighten threaded connections. relief valve, drain valve, or thermostat threads. Leakage from oth[...]

  • Page 29

    29 Key No. Part Description 1 Pipe Nipple 2 Burner T ube 3 Burner Head 4 Thermocouple 5 Pilot 6 Draft Hood * 7 Draft Hood Brace 8 Inlet T ube 9 Flue Baffle Assembly 1 0 Anode Rod 11 Cleanout Cover (optional) 1 2 Cleanout Gasket (optional) 1 3 Cleanout Screw (optional) 1 4 Inner Door 1 5 Outer Door 1 6 Thermostat 1 7 T & P Relief V alve 1 8 Drai[...]

  • Page 30

    30 RESIDENTIAL GAS W ARRANTY THIS WARRANTY IS APPLICABLE TO THE ORIGINAL OWNER ONL Y . In accordance with the warranty terms and conditions specified below . Reliance Water Heaters (the warrantor) will furnish the ORIGINAL OWNER, 1) a replacement Reliance water heater of equivalent size and current model if the glass-lined tank in this water heater[...]

  • Page 31

    31 LIMIT A TION ON IMPLIED W ARRANTIES Implied warranties, including any warranty of merchantability imposed on the sale of this heater under state law are limited to one year duration for the heater or any of its parts. Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you. CLAIM [...]

  • Page 32

    32 500 Lindahl Parkway Ashland City , TN 37015 www.reliancewaterheaters.com[...]