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RedMax HT2200 manual

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Table of contents for the manual

  • Page 1

    The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. WARNING OWNER / OPERA T OR MANUAL HEDGE-TRIMMERS HT2200 CHT2200 Thank you for purchasing a RedMax product. Before using our hedge-trimmers, please read this manual carefully to understand the proper use[...]

  • Page 2

    Read this manual carefully to understand all safety precautions, controls, proper operation and maintenance of your RedMax hedge- trimmers. Failure to do so could result in serious injury . Instructions labeled as shown at left, concern critical steps or procedures which must be followed in order to prevent accidents which could lead to serious bod[...]

  • Page 3

    CONTENTS SAFETY PRECAUTIONS · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4 PROPER AND SAFE OPERATION OF YOUR HEDGE-TRIMMER WORK GEAR AND CLOTHING WARNINGS CONSIDERING HANDLING OF FUEL THINGS TO CHECK BEFORE USING YOUR HEDGE-TRIMMER THINGS TO CHECK BEFORE STARTING UP THE ENGINE AVO[...]

  • Page 4

     4  ■ IN ORDER TO ENSURE PROPER AND SAFE OPERATION OF YOUR HEDGE-TRIMMER • This product has been designed for use in trimming leaves and branches from trees and hedges, and it should never be used for any other purpose since doing so could result in unforeseen accidents and injuries occurring. • This product is equipped with extremely s[...]

  • Page 5

    Safety Precautions ■ WORK GEAR AND CLOTHING •W hen using your hedge-trimmer, always be sure to wear strong, durable, work clothing; shirts should be long-sleeved shirts and pants should be full-length pants reaching down to the ankles. • Always be sure to wear and helmet and face protector when using your hedge- trimmer. •W hen using your h[...]

  • Page 6

     6  Safety Precautions ■ THINGS TO CHECK BEFORE USING YOUR HEDGE-TRIMMER • Before beginning work, look around carefully to get a feel for the shape of the land, the trees, or hedges to be trimmed, and whether or not there are any obstacles which might get in the way while working, and remove any obstacles which can be cleared away before [...]

  • Page 7

    • Never touch the spark plug or plug cord while the engine is in operation. Doing so may result in being subjected to an electrical shock. • Never touch the muffler, spark plug, or other metallic parts of the engine while the engine is in operation or immediately after shutting down the engine. These metallic parts reach high temperatures durin[...]

  • Page 8

    Safety Precautions  8  ■ NOTES ON CARE AND MAINTENANCE OF YOUR HEDGE-TRIMMER •I n order to maintain your hedge-trimmer in proper working order, perform the maintenance and checking operations described in this manual at regular intervals. In the event that any parts must be replaced or any maintenance or repair work not described in this [...]

  • Page 9

    Parts Location & Specifications ■ HT2200 Type ·············································································Reciprocating single-sided dual blades Blade size ···············································[...]

  • Page 10

     10  Emission Control Label IMPORT ANT ENGINE INFORMA TION THIS ENGINE CONFORMS T O 2005 U.S. EP A REGULA TIONS FOR SMALL NONROAD ENGINES. COMPLIANCE PERIOD : CA TEGORY A ENGINE F AMIL Y : 5KZXS. 0254CD : EM ENGINE DISPLACEMENT : 23cc REFER T O OWNER’S MANUAL FOR MAINTE- NANCE SPECIFICA TIONS AND ADJUSTMENTS. KOMA TSU ZENOAH CO. MANUF ACTUR[...]

  • Page 11

     11  Set up ■ HT2200 1. Join the engine unit to the clutch housing of the cutter unit, with the fuel tank on the blade side. 2. Align the mounting holes and tighten the engine securely with the 3 screws. 3. Remove the right handle mounting screw, nut, and washer casually attached on the blade beam. 4. Set the right handle on the beam making[...]

  • Page 12

     12  ■ CHT2200 1. Attach the engine to the clutch housing of the cutter unit. Casually fix the front 2 points with the screws(.55" long). 2. After connecting the ground wire, install the rear handle to the clutch housing with the screw(2" long) and the nut. 3. Put the screw(1.6" long) through the ground wire terminal and the [...]

  • Page 13

    Fuel ■ RECOMMENDED MIXING RATIO GASOLINE 50:OIL 1 • Exhaust emission are controlled by the fundamental engine parameters and components(eq., carburation, ignition timing and port timing) without addition of any major hardware or the introduction of an inert material during combustion. • These engines are certified to operate on unleaded gasol[...]

  • Page 14

     14  Fuel again for at least one minute. As some oils may be difficult to agitate depending on oil ingredients, sufficient agitation is necessary for the engine to last long. Be careful that, if the agitation is insufficient, there is an increased danger of early piston seizing due to abnormally lean mixture. 5. Put a clear indication on the [...]

  • Page 15

    ■ STARTING ENGINE • Keep the blades clear of the surrounding as they will start moving upon starting of the engine. 1. When first starting up after putting fuel into the machine, push the priming pump until fuel runs out in the clear tube. Then close the choke. Choking may not be necessary when re-starting right after stopping the engine. 2. Pu[...]

  • Page 16

     16  Operation ■ ADJUSTING IDLING SPEED 1. When the engine tends to stop frequently at idling mode, turn the idle set screw clock-wise. 2.When the cutting blades keep moving after releasing the throttle trigger, turn the idle set screw counter-clockwise. •W arm up the engine before adjusting the idling speed. NOTE ■ HOW TO USE • This [...]

  • Page 17

    Maintenance •M ake sure that the engine has stopped and is cool before performing any service to the hedge-trimmer. Contact with moving cutting head or hot muffler may result in a personal injury. ■ DAILY INSPECTION • Check all the fasteners for loose or missing ones. • Brush off dirt on the blades and apply a light coating of oil. • The [...]

  • Page 18

     18  overheated, and that this in turn could cause the hedge-trimmer to catch on fire. Always make sure that the muffler is clean and free of wood chips, leaves, and other waste before use. • Check the intake air cooling vent and the area around the cylinder cooling fins after every 25 hours of use for blockage, and remove any waste which h[...]

  • Page 19

    Maintenance ■ PROCEDURES TO BE PERFORMED AFTER EVERY 100 HOURS OF USE 1. Remove the muffler, insert a screwdriver into the vent, and wipe away any carbon buildup. Wipe away any carbon buildup on the muffler exhaust vent at the same time. 2. Tighten all screws, bolts, and fittings. 3. Check to see if any oil or grease has worked its way in between[...]

  • Page 20

     20  Storage • Old fuel left in the carburetor can cause starting failure. Before storing the unit, empty the fuel tank and drain the carburetor with the priming pump equipped on it.[...]

  • Page 21

    Parts List NOTE : 1. Use KOMATSU ZENOAH genuine parts as specified in the parts list for repair and/or replacement. 2. KOMATSU ZENOAH does not warrant the machines, which have been damaged by the use of any parts other than those specified by the company. 3. When placing parts orders for repair and/or replacement, check if the model name and the se[...]

  • Page 22

    Fig.1 CUTTER GROUP — HT2200  22  Parts List[...]

  • Page 23

    Fig.1 CUTTER GROUP — HT2200  23  Parts List Key# Description Part Number Q'ty Note 1 Gear case T4001-31110 1 2 Cover T4001-31210 1 3 Gasket T4001-31220 1 4 Drum 3884-11410 1 5 Bearing 06004-06001 2 6 Snap ring T4001-31320 1 7P inion T4001-31330 1 8 Bearing T4001-31340 2 9 Gear comp. T4001-31350 1 10 Rod T4001-31510 2 11 Snap ring 04064[...]

  • Page 24

    Fig.2 ENGINE GROUP — HT2200  24  Parts List[...]

  • Page 25

    Key# Description Part Number Q'ty Note 1 Cylinder 5602-12110 1 2 Gasket, base 5500-12213 1 3 Bolt, M5x22 1850-12130 2 4 Insulator 5500-13163 1 5 Gasket, insulator 5500-13121 1 6 Gasket, carb 5500-13131 1 7 Screw, M5x20 0263-90520 2 8 Muffler assy 5602-15100 1 10 • Spark arrester 1601-15120 1 11 Bolt, M5x50 01252-30550 2 12 Gasket, muffler 56[...]

  • Page 26

    Fig.3 CUTTER GROUP — CHT2200  26  Parts List[...]

  • Page 27

    Fig.3 CUTTER GROUP — CHT2200  27  Parts List Key# Description Part Number Q'ty Note 1 Gear case T4002-31110 1 2 Cover T4002-31210 1 3 Gasket T4002-31220 1 4 Drum 3884-11410 1 5 Bearing 06004-06001 2 6 Snap ring T4001-31320 1 7P inion T4001-31330 1 8 Bearing T4001-31340 2 9 Gear comp. T4001-31350 1 10 Rod T4001-31510 2 11 Snap ring 0406[...]

  • Page 28

    Fig.4 ENGINE GROUP — CHT2200  28  Parts List[...]

  • Page 29

    Fig.4 ENGINE GROUP — CHT2200  29  Parts List Key# Description Part Number Q'ty Note 1 Cylinder 5602-12110 1 2 Gasket, base 5500-12213 1 3 Bolt, M5x22 1850-12130 2 4 Insulator 5500-13163 1 5 Gasket, insulator 5500-13121 1 6 Gasket, carb 5500-13131 1 7 Screw, M5x20 0263-90520 2 8 Muffler assy 5603-15100 1 9• Muffler 5603-15110 1 10 •[...]

  • Page 30

    EMISSION-RELATED PARTS, FOR TWO (2) YEARS FROM THE DATE OF ORIGINAL DELIVERY OF THE UNIT, KOMATSU ZENOAH AMERICA INC. (THE COMPANY), THROUGH ANY RedMax DEALER, WILL REPAIR OR REPLACE, FREE OF CHARGE, FOR THE ORIGINAL AND EACH SUBSEQUENT PURCHASER, ANY PART OR PARTS FOUND TO BE DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP. EMISSION-RELATED PARTS ARE: TH[...]

  • Page 31

    Pièces en rapport avec les émissions de gaz d'échappement : KOMATSU ZENOAH AMERICA INC., par l'intermédiaire de n'importe quel revendeur RedMax, réparera gratuitement ou remplacera gratuitement pour l'acheteur initial et chaque acheteur successif toute(s) pièce(s) se révélant de constitution et/ou de montage défectueux [...]

  • Page 32

    KOMATSU ZENOAH AMERICA INC. 4344 Shackleford Road Suite 500 Norcross, Georgia 30093[...]